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Repair of the main gear and differential (VW Golf 2)

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  • 4-speed gearbox 084
  • Repair of the main gear and differential
            0


The design of the main transmission and differential are shown in Figures 304 and 305. The round nuts on the satellites are used to tighten the washers that secure the drive shaft flanges. The satellite pin is secured with two pins, one on each side. Dismantling the main transmission reducer described here.

Figure 304. Differential parts: 1 - axle gears; 2 - round nut; 3 - satellite finger; 4 -…

Figure 304. Differential parts: 1 - axle gears; 2 - round nut; 3 - satellite finger; 4 - satellites; 5 - plastic separator


Figure 305. Differential housing parts: 1 - bolt; 2 - right axle shaft; 3 - oil seal; 4 - guide…

Figure 305. Differential housing parts: 1 - bolt; 2 - right axle shaft; 3 - oil seal; 4 - guide bushing; 5 - spring; 6 - thrust washer; 7 - cone ring; 8 - adjusting washer; 9 - tapered bearing; 10 - speedometer drive gear; 11 - differential housing; 12 - crown of the driven gear of the main transmission




To disassemble the main gear and differential:

Knock out both pins and remove the satellite pin from the housing.

Remove the differential gears from the housing together with the plastic separator. If the bolts of the round nuts are not damaged, they should not be removed from the satellites.

The differential housing bearing can be removed using a puller. To remove the bearing from the speedometer drive side, you must first separate the speedometer drive worm gear using a chisel (figure 306), then remove the bearing. The worm gear must be replaced during assembly, as it cannot be removed without damaging it.

The differential housing bearing can be removed using a puller. To remove the bearing from the…


If it is necessary to remove the toothed ring of the main gear driven pinion, it must be heated to at least 120°. Then the ring can be separated from the differential housing. This must be done carefully, since all parts are hot.

This article is available at russian, bulgarian, belarusian, ukrainian, serbian, croatian, romanian, polish, slovak, hungarian
The text has been checked: Kolesnikov Artem

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Previous articles
Assembling the rod locking device
Installing the primary shaft
Installing the secondary shaft
Assembling the primary shaft
Secondary shaft assembly
Checking the wear of gearbox parts
Next articles
Assembly of the main gear and differential
Gear selection mechanism repair


Similar articles from other manuals for VW cars:
Adjusting the distance between the end face of the main gear… Passat B2 (1981-1988)
Gearbox/Main gear Polo 4 (2001-2009)
Letter designations, gear ratios, filling volumes (main forward… Touareg 1 (2002-2006)
Parts and units of the subframe, main gear Tiguan 1 (2007-2015)
Repair of the main brake cylinder Sharan 1 (1995-2000)
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Steering gear repair Caddy 3 (2003-2010)
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