Contents: Removal ↓ Installation ↓
Removal
Remove the crankcase guard.
Mark the direction of rotation of the poly V-belt.
Fig. 2.13. Turning the tensioner
To loosen the poly V-belt, turn the tensioner using a 16 mm spanner in the direction (Fig. 2.13).
Secure the tensioner with Allen key 3.
Remove the poly V-belt.
Installation
First, place the poly V-belt on the crankshaft pulley. Lastly, tighten the belt onto the tension roller.
Further installation is carried out in reverse order.
(The original article is posted on the website VWmanual.ru)
Note: Before installing the poly V-belt, check that all components are securely fastened (generator, air conditioning compressor).
Note: When installing the poly V-belt, check the direction of travel and the correct fit of the belt on the belt drive pulleys.
Start the engine and check the belt operation.
Fig. 2.14. Poly V-belt contour: 1 – belt drive pulley – water pump; 2 – diverter roller; 3 – belt drive pulley – three-phase generator; 4 – tension roller; 5 – air conditioning compressor pulley; 6 – crankshaft belt pulley
Poly V-belt contour (Fig. 2.14).

Visitor comments