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Precautions when working with electronic ignition systems (VW Passat B3)

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  • Precautions when working with electronic ignition systems
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In electronic ignition systems, high voltage can be up to 30 kV (kilovolts). To avoid injury and/or damage to the electronic ignition system, pay attention to the following when working on a vehicle with an electronic ignition system:
  • Do not touch or pull out the high-voltage wire with your hand while the engine is running or being cranked by the starter.
  • Connecting and disconnecting measuring instrument wires (crankshaft speed meter, ignition tester) undertake only with the ignition off.
  • The anti-interference capacitor and the test lamp must not be connected to terminal 1 (-).
  • Before turning the engine shaft with the starter (for example, when checking compression), you need to turn off the ignition, remove the high-voltage wire from the ignition distributor (terminal 4) and connect it to ground using an auxiliary wire. For the Motronic system, disconnect the high-voltage transformer plug.
  • The engine can be started from the charger for no more than 1 minute at a maximum voltage of 16.5 V.
  • Do not replace the 1 kOhm ignition distributor rotor with another one, even if there is radio interference.
  • In case of radio interference, use only 1 kOhm resistors for high voltage wires and 5 kOhm spark plug tips.
  • When arc welding, disconnect the battery completely.


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Previous articles
Digifant Ignition System
Ignition system VEZ
Ignition system TSZ-H
General information about the ignition system
Next articles
Checking the ignition coil
Checking high voltage wires
Checking the distributor rotor
Distributor of ignition systems TSZ and Digifant
Removal and installation the ignition distributor
Checking the TSZ-H system switch


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