Note. Replace the gaskets every time the cylinder head is removed.
Install a new cylinder head gasket «oben» («top») towards the plane of the head.
Insert bolts 8 and 10 into the holes of the cylinder head (see photo) or screw the dowel pins into the holes for these bolts in the cylinder block, then install the cylinder head.
Install new washers and cylinder head bolts.
Gradually tighten the cylinder head bolts in the order shown (see photo), in three steps:
- 1st dose: 4 kgf·m;
- 2nd reception: 6 kgf·m;
- Step 3: turn 180°.
Install the camshaft drive belt as above.
Check and, if necessary, adjust the valve clearances.
Install the alternator drive belt, tension bar and adjust the belt tension.
Install the exhaust manifold and muffler exhaust pipe flange.
Reinstall intake manifold and carburetor.
Connect the cooling and heating hoses to the cylinder head.
Install the cylinder head cover.
Connect the vacuum hoses to the carburetor, connect the plug connectors, connect the electrical wires and the throttle cable.
Install the air filter.
Install spark plugs and high voltage wires.
Fill the engine cooling system with coolant.
Connect the wire to the negative terminal of the battery.
Start the engine and check its operation, and if necessary, adjust the ignition timing, engine idle, valve clearances.
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