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Passat B2 (1981-1988) Passat B3 (1988-1993) Passat B4 (1988-1996) Passat B5 (1996-2005) Passat B6 (2005-2010)

Cylinder head assembly (VW Passat B2)

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  • Passat B2
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  • Cylinder head assembly
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Install the valve spring retaining washers and insert the valves into the guide bushings.

Using mandrel 10 204, press new oil deflector caps onto the valve guide bushings, then place protective caps on the valve stems.

Install the springs and spring retainers. Install the crackers using a valve spring compressor.

Insert the valve tappets into the head holes, having previously lubricated them with engine oil to facilitate installation. Pay special attention to the tappets being returned to their previous position.

Install adjusting washers.

Lubricate the bearing journals and camshaft lobes with engine oil and place it in the cylinder head supports so that the cams of the 1st cylinder are directed upwards.

Install bearing caps No.2 and 4 alternately crosswise, screw the nuts onto the mounting studs, but do not tighten the nuts completely.

Install bearing caps No.5, 1 and 3 and pre-tighten the fastening nuts, taking into account the offset position of the caps of these bearings relative to the axis.

Install the bearing caps finally into their seats by lightly tapping the front flange of the camshaft with a mallet.

Finally tighten the bearing cap fastening nuts to a torque of 2 kgf·m, starting with the nuts of bearing cap No.5.

Press in a new camshaft oil seal using mandrel 10 203.

Install the camshaft toothed pulley and tighten its mounting bolt to a torque of 8 kgf·m.

Install the camshaft toothed pulley and tighten its mounting bolt to a torque of 8 kgf·m.

This article is available at russian, bulgarian, belarusian, ukrainian, serbian, croatian, romanian, polish, slovak, hungarian
The text has been checked: Kolesnikov Artem

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Previous articles
Disassembly and repair of the cylinder head
Installing the cylinder head
Removal the cylinder head
Removal and installation the camshaft drive belt
Setting the ignition timing
Removal and installation the ignition distributor sensor
Next articles
Removal and installation the engine
Disassembling the engine
Engine assembly
Removal and installation the oil pump
Disassembly, inspection of technical condition and assembly of the oil pump
Replacing the coolant


Similar articles from other manuals for VW cars:
Cylinder head Golf 1 (1974-1984, petrol)
Cylinder head Polo 3 (1995-2003)
Removal and installation the cylinder head cover Touareg 1 (2002-2006)
Cylinder head Tiguan 1 (2007-2015)
Removal the cylinder head Sharan 1 (1995-2000)
Removal and installation the cylinder head (petrol 4-cylinder) Transporter T4 (1990-2003)
Checking the cylinder head for warpage Caddy 3 (2003-2010)
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Passat B6 
  • General information
  • User manual
  • Maintenance
  • Petrol engine 1.6L
  • Engine repair
  • Cooling and lubrication system
  • Fuel injection system
  • Petrol engine 2.0L
  • Engine repair
  • Lubrication system
  • Cooling system
  • Fuel and exhaust systems
  • Diesel engine 2.0L
  • Engine repair
  • Cooling and lubrication system
  • Fuel and exhaust systems
  • Transmission
  • Clutch
  • Mechanical gearbox
  • Automatic gearbox
  • Drive shafts
  • Chassis
  • Wheels and tires
  • Car suspension
  • Steering
  • Brake system
  • Body
  • Exterior (external elements)
  • Electrical equipment
  • Power devices
  • Lighting and appliances
  • Electrical circuits
Passat B5 
  • General information
  • User manual
  • Weekly checks
  • Maintenance
  • Power unit
  • Engine repair
  • Cooling system
  • Fuel system (petrol)
  • Fuel system (diesel)
  • Engine management
  • Exhaust system
  • Transmission
  • Clutch
  • Car gearbox
  • Drive shafts
  • Chassis
  • Car suspension
  • Wheels and tires
  • Steering
  • Brake system
  • Body
  • Exterior (external elements)
  • Interior (internal elements)
  • Doors and covers
  • Ventilation and heating
  • Electrical equipment
  • Power devices
  • Lighting and appliances
  • Electrical circuits
Passat B4 
  • General information
  • User manual
  • Maintenance
  • Technical data
  • 8-valve engine
  • Engine repair
  • Cooling and lubrication system
  • Supply system
  • Ignition system
  • Fuel injection «Mono-Jetronic»
  • Control system «Mono-Motronic»
  • Control system «Digifant»
  • Control system «Simos»
  • 16-valve engine
  • Engine repair
  • Cooling and lubrication system
  • Fuel injection «K-Jetronic»
  • Control system «KE-Motronic»
  • Control system «Digifant»
  • Diesel engine
  • Engine repair
  • Cooling and lubrication system
  • Power and control system
  • Turbocharging system
  • Digital control system
  • Transmission
  • Clutch
  • Manual gearbox
  • Hydromechanical gearbox
  • Front wheel drive
  • Chassis
  • Car suspension
  • Steering
  • Brake system
  • Body
  • Body elements
  • Electrical equipment
  • Power devices
  • Lighting and appliances
  • Electrical circuits
Passat B3 
  • General information
  • User manual
  • Driving Tips
  • Maintenance instructions
  • Technical data
  • Power unit
  • Engine repair
  • Ignition system
  • Lubrication system
  • Cooling system
  • Supply system
  • Petrol injection system
  • Diesel engine
  • Exhaust system
  • Transmission
  • Clutch
  • Car gearbox
  • Chassis
  • Suspension
  • Steering
  • Brake system
  • Wheels and tires
  • Body
  • Exterior
  • Interior
  • Heating system
  • Electrical equipment
  • Power devices
  • Lighting system
  • Equipment and devices
  • Wiper system
  • Electrical circuits
Passat B2 
  • General information
  • Introduction to instructions
  • User manual
  • Power unit
  • Engines 4-cylinder FZ
  • Engines 4-cylinder
  • Engines 5-cylinder
  • Transmission
  • Clutch
  • Four-speed gearbox
  • Five-speed gearbox
  • Hydromechanical gearbox
  • Front wheel drive
  • Chassis
  • Front suspension
  • Rear suspension
  • Steering
  • Brake system
  • Body
  • Body elements
  • Electrical equipment
  • Equipment and devices
  • Electrical circuits
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