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Cylinder Block — Check (VW Golf 2)

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In case of complete disassembly of the engine, wash the cylinder block well, clean the oil channels and coolant supply channels. In this case, it is necessary to pay attention to the fact that after washing the detergents are completely removed. If possible, it is best to use compressed air.

To determine the gap between the piston and the cylinder, it is necessary to measure its diameter (see figure 72) and record the measurement results.

Then measure the cylinder diameter (see above).

If we construct a scan of the cylinder mirror based on these figures (figure 80), you can easily estimate the degree of its wear. The difference between the results of measurements in the upper and lower sections of the cylinder allows you to estimate the conicity of the cylinder, and the difference between the measurements in the longitudinal and transverse planes - ovality. Deviations of the cylinder diameter from the nominal should not exceed 0.04. There are three repair sizes of pistons. This allows you to bore the cylinder to the size of a new piston. Check the warping of the mating surface of the cylinder block in the same way as described when examining the cylinder head.

If we construct a scan of the cylinder mirror based on these figures (figure 80), you can easily…


Measurements are taken in longitudinal, transverse and diagonal directions. The deviation from flatness should not exceed 0.10 mm.

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The text has been checked: Kolesnikov Artem

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Previous articles
Installing pistons and connecting rods into cylinders
Assembly of the connecting rod and piston group
Checking piston rings, ring grooves and connecting rods
Measuring cylinder diameters
Removal pistons and connecting rods from the cylinder block
Replacing the camshaft seal
Next articles
Removal the crankshaft
Checking the crankshaft
Installing the crankshaft
Removal the crankshaft seals
Installing crankshaft seals
Flywheel replacement


Similar articles from other manuals for VW cars:
Technical characteristics of the cylinder block Passat B2 (1981-1988)
Cylinder block, camshaft and flywheel Polo 3 (1995-2003)
Removal and installation the cylinder head cover Touareg 1 (2002-2006)
Cylinder block from the gearbox side Tiguan 1 (2007-2015)
Cylinder Block — Check Sharan 1 (1995-2000)
Timing Belt Adjustment (4-Cylinder Petrol) Transporter T4 (1990-2003)
Cylinder block for 1.4 L petrol engines (BCA and BUD) Caddy 3 (2003-2010)
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