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Checking hydraulic valve lifters (VW Passat B5)

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Setting the valve clearances correctly is very important because they largely determine the performance of the engine. If the valve clearances are too large, the engine will be noisy and the engine efficiency will be reduced because the valves open too late and close too early. A more serious problem occurs if the valve clearances are too small because the valves cannot close completely when the engine is hot, which can lead to serious engine damage.

These engines have hydraulic tappets which are automatically controlled by the oil pressure to compensate for the clearance between the camshaft lobe and the corresponding valve stem. Therefore, regular checking and adjustment of the valve clearances is not required. However, it is essential that good quality engine oil of the recommended viscosity is used and that the engine oil is changed at the recommended intervals. When starting a cold engine, there is a slight delay until the engine oil pressure equalizes throughout the engine, especially in the hydraulic tappets. Therefore, the valves may "knock" for about 10 seconds, after which the knocking disappears. This is a normal state of affairs, provided that all tappets subsequently operate silently.

After the engine has not been started for several days, the valves may "knock" for a longer period of time, as almost all the oil drains from the top of the engine and the bearing surfaces. During this time, care must be taken not to damage the engine, i.e., avoid sudden changes in engine speed until all the tappets are filled with engine oil. When the engine warms up, the fast idle speed (maximum from 2000 to 2500 rpm) should not be exceeded for 10-15 minutes, or until the valve tappet noise stops. If tappet noise is present, turn off the engine and perform the following steps.



Execution order



1. Disconnect and remove the fuel injection system components.

2. Remove the cylinder head cover. Remove the oil deflector and gasket from the cylinder head.

3. Rotate the crankshaft until the cam lobe above the tappet being tested is straight up.

3. Rotate the crankshaft until the cam lobe above the tappet being tested is straight up.


4. Press the plunger with a wooden or plastic wedge.

If the free travel of the tappet is more than 0.1 mm, replace the tappets. To do this, turn the crankshaft and set the piston of the first cylinder to TDC.

This article is available at russian, bulgarian, belarusian, ukrainian, serbian, croatian, romanian, polish, slovak, hungarian
The text has been checked: Tarasov Ivan

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Previous articles
Removal and installation of cylinder head of 1.6-I and 1.8-I engines
Removal and installation a timing belt for petrol engines
Lower engine compartment splash guard
Engine design
Engine specifications
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Similar articles from other manuals for VW cars:
Checking hydraulic valve lifters of 1.6-/1.8-I engines Golf 4 (1997-2004)
Checking the valve guide bushing Polo 3 (1995-2003)
Checking the valve timing Touareg 1 (2002-2006)
Checking the operation of the intake manifold flap Tiguan 1 (2007-2015)
Checking the hydraulic system for leaks Sharan 1 (1995-2000)
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