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Assembly of cylinder head for 1.6-/1.8-I engines (VW Golf 4)

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1. Before assembling the cylinder head, clean it thoroughly.

2. Lubricate the valve stems and guides with clean engine oil and insert the valves into the head.

3. Install the lower valve spring retainer.

3. Install the lower valve spring retainer.


4. Wipe off engine oil from the top of the valve stem. Install a plastic bushing or wrap a piece of tape around the seal grooves at the top of the valve to prevent damage to the seal edges when installing the valve stem seals.

4. Wipe off engine oil from the top of the valve stem. Install a plastic bushing or wrap a piece of…


5. Lubricate the valve stem seal with fresh engine oil and install it on the valve guide.

5. Lubricate the valve stem seal with fresh engine oil and install it on the valve guide.


6. Using a pipe wrench, press the valve stem seal into place. Remove the adhesive tape from the valve stem.



7. Install the springs and the upper spring plate. While holding the valve closed, use the special tool to compress the valve spring and install the crackers. Slowly remove the valve spring compressor.

8. Repeat the operation on the remaining valves.

9. Finally, tap the end of each valve stem with a plastic or brass hammer until the valve opens slightly and all the valve components fall into place.

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The text has been checked: Kolesnikov Artem

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Previous articles
Cleaning and checking the cylinder head of 1.6-/1.8-I engines
Disassembling the cylinder head of engines 1.6-/1.8-I
Checking hydraulic valve lifters of 1.6-/1.8-I engines
Installation of engine head 1.6-/1.8-I for installation
Preparing the 1.6-/1.8-I engine head for installation
Removal the cylinder head of 1.6-/1.8-I engines
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Toothed belt for 1.4-I engine
Removal the cylinder head of the 1.4-I engine
Installing the cylinder head of the 1.4-I engine
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Removal and installation the cylinder head of the 2.3-I-VR5 engine
Checking the compression in the engine cylinders


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