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LT 28 (1975-1991) LT 2D (1996-2003) Beetle (1960-1986) Caddy 3 (2003-2010)

Cylinder head for diesel engines 1.9 and 2.0 l BDJ, BST, BJB, BSU, BLS (VW Caddy 3)

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  • Cylinder head for diesel engines 1.9 and 2.0 l BDJ, BST, BJB, BSU, BLS
            0


Attention!
  • When installing a cylinder head from the exchange stock with the camshaft installed, the friction surfaces of the valve tappets and camshaft cams should be lubricated.
  • The plastic spacers that protect the exposed valves should only be removed immediately before installing the cylinder head.
  • When replacing the cylinder head, you should also drain the old coolant and fill it with new coolant.


When replacing the cylinder head, you should also drain the old coolant and fill it with new…


Specification of the assembly unit "Cylinder head" of diesel engines 1.9 and 2.0 l BDJ, BST, BJB, BSU, BLS to figure VC3.020



Pos.Part numberNameNotePcs.
103G 103 351 CCylinder head1
(1)038 103 265 KXCylinder head with valves, camshaft and injectors (pump/nozzle)BJB1
(1)038 103 265 MXCylinder head with valves, camshaft and injectors (pump/nozzle)8DJ1
(1)038 103 265 SXCylinder head with valves, camshaft and injectors (pump/nozzle)BSU, BLS1
2b038103085CCamshaft oil seal (direction of shaft rotation: right)47x101
3Sealing ringA10x13.51
4Threaded plugM10x1x101
5PlugA241
(5)PlugB25X
6Washer12,5x23x4,510
7Cone screwM6x5410
8HairpinM8x358
9HairpinM10AxM8 x731
10Ball8 mm1
110441034998Tubular branch pipe1
13Mounting panel
14ScrewM6x644
15038130085Mixing tube1
16P038103383CHCylinder head gasket 1.41 mm 1 holeBDJ, BSTX
(16)b038103383BLCylinder head gasket 1.45 mm 1 holeBJB, BSU, BLS
(16)b038103383CJCylinder head gasket 1.51 mm 2 holesBDJ, BST
(16)b038103383BMCylinder head gasket 1.53 mm 2 holesBJB, BSU, BLS
(16)b038103383CKCylinder head gasket 1.61 mm 3 holesBDJ, BST
(16)b038103383BNCylinder head gasket 1.61 mm 3 holesBJB, BSU, BLS
17ScrewM12x16610
18Camshaft bearing shell
(19)Pad
(20)Pad
(21)038 103 469 AGCylinder head cover F2K-5-044 045BDJ, BST1
21038 103 469 ADCylinder head cover F2K-5-044 046BDJ, BST1
(21)038 103 469 ADCylinder head coverBJB1
21A03G103469 MCylinder head coverBSU, BLS1
23b038103483DPadBDJ, BST1
(23)This part is not available for this model
2 FORb03G103483DPadBSU, BLS1
24021 103831Hex head screw with guide sleeveM6 BDJ, BST, BJB13
24AThis part is not available for this modelBSU, BLS13
2506B103485CLidBDJ, BST, BJB1
25A06C103485NLidBSU, BLS1
26b06A103483DPadBDJ, BST, BJB1
26AbO36115111BPadBSU, BLS1
27Sealing ringBJB1
27This part is not available for this modelBDJ, BST, BSU, BLS1
(28)03G 103 941 NFront bracketBDJ, BST1
(28)03G103941 MFront bracketBJB1
(28)03G103941AFFront bracketBSU, BLS1
29Hex head screwM8x281
3003G 103369 ARear hingeBJB1
(30)03G103369 JRear hingeBSU, BLS1
31Allen screwM8X22 BJB, BSU, BLS1
32038 103493 AKAir bleed tubeBDJ, BST1
(32)038 103493 ACAir bleed tubeBJB1
32A03G103493 DAir bleed tubeBSU, BLS1
33ClampB27x12 BDJ, BST
3403G103184Spherical bearing3

This article is available at russian, bulgarian, belarusian, ukrainian, serbian, croatian, romanian, polish, slovak, hungarian
The text has been checked: Kolesnikov Artem

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Previous articles
Cylinder head gasket markings
Measuring the protrusion of pistons from the cylinder block at TDC
Mounting position and alignment of pistons to cylinders
Checking the cylinder diameter
Checking the height clearance between the groove and the ring
Checking the thermal seal of piston rings
Next articles
List of parts and assemblies of the cylinder head
Checking the cylinder head for warpage
Installing the valve cover
Removal and installation the cylinder head
Camshaft, valves and pump-injector drive
List of components and parts of the valve mechanism


Similar articles from other manuals for VW cars:
Removal and installation of cylinder head of 1.6-I and 1.8-I… Passat B5 (1996-2005)
Removal the cylinder head of 1.6-/1.8-I engines Golf 4 (1997-2004)
Cylinder head Polo 3 (1995-2003)
Removal and installation the cylinder head cover Touareg 1 (2002-2006)
Cylinder head Tiguan 1 (2007-2015)
Removal the cylinder head Sharan 1 (1995-2000)
Removal and installation the cylinder head (diesel 4-cylinder) Transporter T4 (1990-2003)
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