Elements of fastening of the water pump on the petrol engine 1,4-I
- 1 - tension roller;
- 2 - bolt;
- 3 - gasket;
- 4 - water pump;
- 5 - bolts;
- 6 - bracket;
- 7 - bolt
Engine water pump 1.6-I
- 1 - bolt;
- 2 - rear casing of the toothed belt;
- 3 - sealing ring;
- 4 - water pump;
- 5 - bolt
Removing
1. Drain the coolant from the cooling system.
2. Remove poly V-belt.
Engine 1.6-I
3. Unscrew the three bolts under the Allen wrench and remove the V-ribbed belt tensioner.
Engines 1.6/1.8-I
4. Set the crankshaft of the engine to such a position that the piston of the first cylinder will be at top dead center on the compression stroke. Loosen the toothed drive belts and remove them from the camshaft pulleys and water pump.
Warning: Use a rag to protect the toothed belt located under the water pump.
Engine 1.4-I
5. Remove the main toothed belt.
6. unscrew the bolt (2), fixing the guide roller (1) (see fig. Elements of fastening of the water pump on the petrol engine 1,4-I).
7. unscrew the bolt (7) bracket mounting (6), then unscrew the four bolts (5) water pump mountings. Remove the O-ring from the water pump.
Engine 1.6-I
8. Unscrew the bolts (1 and 5), fastening the rear casing (2) toothed belt (see fig. Engine water pump 1.6-I).
Engines 1.6/1.8-I
9. Remove the three bolts securing the water pump and, being careful, remove it from the engine. Remove the O-ring from the water pump.
10. Remove the rag that protects the toothed belt from coolant.
Installation
1. Clean the surface to install the O-ring.
2. Lubricate the new O-ring with fresh coolant and install it in place.
3. Install the water pump. When installing a water pump on all engines, except for the 1.4-I engine, the plug in the pump housing must be at the bottom.
4. Fix the water pump with three screws and tighten them with a torque of 15 Nm (engine 1.4-I - 20 Nm).
Engine 1.6-I
5. Install the rear toothed belt cover and secure it with the bolt (1), tightening it with a torque of 20 Nm (see fig. Engine water pump 1.6-I).
Engine 1.4-I
6. Install the guide roller holder and secure it with the bolt (2), tightening it with a torque of 25 Nm (see fig. Elements of fastening of the water pump on the petrol engine 1,4-I).
7. Install toothed drive belts.
Engine 1.6-I
8. Install and bolt the V-ribbed belt tensioner by tightening the bolts to 25 Nm.
9. Install poly V-belt.
10. Pour coolant into the engine cooling system.
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