A power window, a door lock and a speaker are fixed on the frame of mounted units.
The door lock can only be removed together with the attachment frame.
Removing
Remove facing of a forward door.
Removing the lock cylinder housing.
Remove clamp 1 from door handle 2 (rice. 8.30).
Pry off plugs 1 and 3 (pic. 8.32).
Remove bolts 1 and 3 of glass frame. Tightening torque: 20 Nm.
Remove screws 2 from the door lock. Tightening torque: 20 Nm.
Pry off plugs 1 and 5.
Unscrew the bolts 2 and 4 of the glass frame (pic. 8.33).
Remove the screws from the door lock. Tightening torque: 20 Nm.
Disconnect the corrugated casing 3 from the pillar A and disconnect the plugs.
Pass the shroud and plugs through the hole into the door cavity.
Disconnect the plug 2 from the power window motor 2 and pass it through the hole in the mounting frame (pic. 8.34).
Unscrew the bolts. Tightening torque: 8 Nm.
Slightly pull the front of the attachment frame away from the outer door panel a.
Pay attention not to stretch the cables.
Pull the attachment frame towards the door hinges from the outer door panel b (pic. 8.35).
At the same time, make sure that the door lock does not catch on the outer door panel.
Drill out both rivets 1.
Disconnect the plugs 3 and squeeze out the rubber bushings 5 from the frame of mounted units (pic. 8.36).
The corner holder is fixed to the door lock with rivet 4 and a latch.
NOTE: The bracket is not included with the door lock. Each time it is removed, it must be replaced.
Disconnect the flexible cable 1 from the door lock (pic. 8.37).
Rotate the flex cable nipple 90°and remove it from the loop.
Installation of the door lock is carried out in the reverse order.
Installation
Pull the drive lever 1 in the direction.
Using a screwdriver, tighten the spring 2 fixed to the door lock in the direction of the arrow and hang the lock lever into the spring (pic. 8.38).
NOTE: Hanging the lever will secure the lock. Thus, it is possible to avoid «wrong» fixing the flexible cable.
Insert the attachment frame into the door.
Insert the frame of attachments from the side of the hinges into the outer panel of the door a.
At the same time, make sure that the door lock freely enters the niche in the outer door panel.
Push the attachment frame at the front against the outer door panel b (pic. 8.39).
Install all bolts and tighten them. Tightening torque: 8 Nm.
Please note that the cable is routed correctly between the outer door panel and the glass frame.
NOTE: If a cable is pinched between the door outer panel and the glass frame, it may be damaged, resulting in malfunctions of the electrical components built into the doors.
Install all bolts and tighten them. Tightening torque: 8 Nm.
Connect plug 2 to power window motor 1 (pic. 8.34).
Check that all three adjustment elements are fully tightened.
Fit all four bolts - arrows - of the glass frame.
Adjust the height and slope of the glass frame exactly to the contours of the vehicle.
Tighten the top bolt on the hinge side first.
After that, the three remaining bolts in the adjustment elements should be tightened.
Further installation is carried out in the reverse order.
In conclusion, you should check the operation of the door lock.
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