Contents: Removal the oil pan ↓ Oil pan installation ↓
Removal the oil pan
Remove the sound insulation.
Drain the engine oil.
Note: Follow disposal regulations
Remove the mounting bolts between the oil pan and the gearbox.
Disconnect the 3-pin connector from the oil temperature and level sensor, if equipped.
Loosen the oil pan screws on the flywheel side with a SW 10 wrench and unscrew them using a socket.
Remove the remaining screws and remove the oil pan. Remove the oil pan, tapping it lightly with a rubber mallet if necessary.
Remove the oil pump with the balance shaft drive and spacer.
Oil pan installation
Clean the sealing surfaces. They must be free of oil and grease.
Note: Check the expiration date of the sealant.
Note: The oil pan must be installed and bolted down within 5 minutes after applying the silicone sealant.
Note: The intermediate plate must always be replaced after removing the oil pan.
Install the spacer and oil pump with balance shaft drive.
Immediately install the oil pan and tighten the mounting bolts as follows.
Lightly tighten all the bolts securing the oil pan to the cylinder block in a crosswise pattern.
Loosely tighten the oil pan to gearbox mounting bolts.
(View the original on the website: VWMANUAL.ru)
Lightly tighten all oil pan to cylinder block mounting bolts in a cross pattern.
Tighten the oil pan to gearbox mounting bolts to 40 Nm.
Tighten all oil pan to cylinder block mounting bolts in a cross pattern to 15 N·m.
Note: When installing the oil pan on a removed engine, ensure that the oil pan is level with the cylinder block.
After installing the oil pan, let the sealant dry for about 30 minutes. Only then can you fill it with engine oil.
Further installation and assembly is carried out in the reverse order of removal.
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