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Removal and installation of gearbox (engines 1.4/1.6-I) (VW Golf 4)

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  • Removal and installation of gearbox (engines 1.4/1.6-I)
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Location and tightening torques of gearbox mounting bolts on models with 1.4-I engine



Location and tightening torques of gearbox mounting bolts on models with 1.4-I engine

  • A, B - location of centering bushings

1M12x6580 Nm
2M12x5580 Nm
3M10x5025 Nm
4M12x14080 Nm
5, 6M12x6580 Nm
7M7x1210 Nm

Location and tightening torques of gearbox mounting bolts on models with 1.6-I engine



Location and tightening torques of gearbox mounting bolts on models with 1.6-I engine

  • A, B - location of centering bushings

1M12x6580 Nm
2M12x8080 Nm
3M10x5025 Nm
4M12x14080 Nm
5M7x1210 Nm

Location and tightening torques of transmission mounting bolts on SDI diesel engine models



Location and tightening torques of transmission mounting bolts on SDI diesel engine models

  • A, B - location of centering bushings

1M12x6580 Nm
2M12x8080 Nm
3M10x5025 Nm
4M12x14080 Nm
5M7x1210 Nm



Warning: The operations for removing the 1.4/1.6-I engine are the same as for engines 1.8/ 1.9/ 2.3-I. This section contains only operations related to 1.4/1.6-I engines.


Execution order



1. Support the engine using a crane using the lugs attached to the cylinder head and cylinder block.

1. Support the engine using a crane using the lugs attached to the cylinder head and cylinder block.


2. Using a screwdriver blade as a lever, remove the operating rod (1) from the guide (2), then remove the locking ring (3) and the console lever (4) by pulling it upwards. Turn the rod (5) with the vibration damper clockwise and remove it from the console lever. Move the rod with the vibration damper upwards and remove it from the support (6).

2. Using a screwdriver blade as a lever, remove the operating rod (1) from the guide (2), then…


3. Using a screwdriver blade, disconnect the long transmission control lever rods from the guides (arrows). Unscrew the gearshift knob (1) from the transmission. Unscrew the bolts (2) and remove the shift console (3) with the connecting rods and gearshift knob.


4. Remove the clutch slave cylinder hose from the clamps.

The original text is available on the portal VWmanual.ru

5. Unscrew the two bolts securing the clutch slave cylinder. Remove the clutch slave cylinder and, without disconnecting the hose from it, secure it to the body.

Bolted connectionTightening moments
Engine to holder60 Nm + 90°
Gearbox to the holder60 Nm + 90°
Holder to the body60 Nm + 90°
Support for the gearbox40 Nm + 90°
Support to the body20 Nm + 90°

This article is available at russian, bulgarian, belarusian, ukrainian, serbian, croatian, romanian, polish, slovak, hungarian
The text has been checked: Kolesnikov Artem

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Previous articles
Removal and installation of gearbox (engines 1.8/1.9/2.3-I)
Gearbox Description
Next articles
Removal and installation of automatic transmission
Gear shift mechanism
Removal and installation the gear shift lever housing
Adjusting the gear shift cables (1.4-/1.6-I engines)
Adjusting the gear shift cables (engines 1.8-/1.9-/2.3-I)
Checking the adjustment of the gear shift cables


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