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Replacing the O-rings of the pump-injector (VW Passat B6)

  • Main
  • Passat
  • Passat B6
  • Diesel engine 2.0L
  • Fuel and exhaust systems
  • Replacing the O-rings of the pump-injector
            0


Contents: Removal ↓ Installation ↓

Removal



Remove the pump injector.

Carefully remove the O-rings from the unit injector using a flexible tool.

Make sure that no burrs appear at the seating location of the sealing rings.

Installation



Thoroughly clean the O-ring mounting surfaces on the unit injector.

(The article is posted on the portal: VWManual.ru)

Note: Always use a mounting sleeve when installing O-rings. Otherwise, there is a high risk of damaging the O-rings.


Note: Ensure that the O-rings and grooves for them are compatible.


Note: Avoid roller movement when installing O-rings. O-rings must not be twisted in the unit injector seat.


Fig. 2.370. Installing the mounting sleeve into the pump-injector

Fig. 2.370. Installing the mounting sleeve into the pump-injector


Insert the mounting sleeve into the pump injector until it stops (fig. 2.370).

Insert the top, thick O-ring into the mounting sleeve and into the unit injector socket.

Remove the mounting sleeve.

Insert the mounting sleeve into the pump injector until it stops (fig. 2.370).

Insert the lower sealing ring with the white marking into the mounting sleeve and into the unit injector socket.

Remove the mounting sleeve.

This article is available at russian, bulgarian, belarusian, ukrainian, serbian, croatian, romanian, polish, slovak, hungarian
The text has been checked: Orlov Dmitry

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Previous articles
Removal and installation of the pump-injector
Removal and installation the cable connection of pump-injectors and glow plugs
Safety precautions when repairing the direct fuel injection system
Installation of hose connections with nipple connectors of the supercharging system
Removal the fuel tank
Removal and installation the fuel level sensor
Next articles
Free installation of the exhaust system
Exhaust gas recirculation system
Checking glow plugs
Removal, installation, inspection of ceramic glow plugs


Similar articles from other manuals for VW cars:
Replacing the oil pump Golf 2 (1984-1993)
Replacing incandescent lamps Polo 3 (1995-2003)
Replacing the O-rings of the pump-injector (diesel engine) Touareg 1 (2002-2006)
Removal and installation the cooling system pump Tiguan 1 (2007-2015)
Checking the engine oil level and replacing it Sharan 1 (1995-2000)
Windshield Washer Water Pump — Checking and Replacing Transporter T4 (1990-2003)
Camshaft, valves and pump-injector drive Caddy 3 (2003-2010)
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Passat B6 
  • General information
  • User manual
  • Maintenance
  • Petrol engine 1.6L
  • Engine repair
  • Cooling and lubrication system
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