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Safety precautions when repairing the direct fuel injection system (VW Passat B6)

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  • Passat
  • Passat B6
  • Diesel engine 2.0L
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  • Safety precautions when repairing the direct fuel injection system
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Caution: When performing all installation work, particularly in the engine compartment, due to the tight layout, pay attention to the following. Highways of all types (for example fuel, hydraulic, activated carbon canister, cooling systems, air conditioning circuits, brake lines, vacuum hoses), and also the electrical wires must be laid as they were originally laid.


Caution: Provide clearance for all moving and hot components.


When using measuring instruments during a test drive, please observe the following rules.

The control and measuring devices must be securely fastened to the rear seat. A second specialist working with them must also be located there.

If a technician working with control and measuring instruments is in the front passenger seat, he may be injured when the airbag deploys.

To avoid injury and/or damage to the injection system and glow plug system, it is necessary to: Observe the following requirements

Disconnecting and connecting electrical cables of the injection and glow system, as well as measuring instruments, is only permitted when the ignition is switched off.

If the engine needs to be run at starting speed without being started, for example when measuring compression, disconnect the plug connection of the pump injector on the cylinder head.

[The information is available on the website VWmanual.ru]

Disconnecting and connecting the battery terminals must only be done with the ignition switched off, otherwise the control unit of the direct diesel injection system may be damaged.

This article is available at russian, bulgarian, belarusian, ukrainian, serbian, croatian, romanian, polish, slovak, hungarian
The text has been checked: Orlov Dmitry

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Previous articles
Installation of hose connections with nipple connectors of the supercharging system
Removal the fuel tank
Removal and installation the fuel level sensor
Removal and installation the fuel supply module
Checking the fuel pump
Removal and installation of a tandem pump
Next articles
Removal and installation the cable connection of pump-injectors and glow plugs
Removal and installation of the pump-injector
Replacing the O-rings of the pump-injector
Free installation of the exhaust system
Exhaust gas recirculation system
Checking glow plugs


Similar articles from other manuals for VW cars:
Fuel injection system (injector engine) Golf 1 (1974-1984, petrol)
Control unit for direct injection system of diesel fuel (since… Polo 3 (1995-2003)
Safety precautions when working on the fuel system (petrol… Touareg 1 (2002-2006)
Fuel injection system Tiguan 1 (2007-2015)
Precautions when repairing the injection system Sharan 1 (1995-2000)
Safety precautions when handling an electronic ignition system Transporter T4 (1990-2003)
Air and fuel injection system Caddy 3 (2003-2010)
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Passat B6 
  • General information
  • User manual
  • Maintenance
  • Petrol engine 1.6L
  • Engine repair
  • Cooling and lubrication system
  • Fuel injection system
  • Petrol engine 2.0L
  • Engine repair
  • Lubrication system
  • Cooling system
  • Fuel and exhaust systems
  • Diesel engine 2.0L
  • Engine repair
  • Cooling and lubrication system
  • Fuel and exhaust systems
  • Transmission
  • Clutch
  • Mechanical gearbox
  • Automatic gearbox
  • Drive shafts
  • Chassis
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  • Exterior (external elements)
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  • Power devices
  • Lighting and appliances
  • Electrical circuits
Passat B5 
  • General information
  • User manual
  • Weekly checks
  • Maintenance
  • Power unit
  • Engine repair
  • Cooling system
  • Fuel system (petrol)
  • Fuel system (diesel)
  • Engine management
  • Exhaust system
  • Transmission
  • Clutch
  • Car gearbox
  • Drive shafts
  • Chassis
  • Car suspension
  • Wheels and tires
  • Steering
  • Brake system
  • Body
  • Exterior (external elements)
  • Interior (internal elements)
  • Doors and covers
  • Ventilation and heating
  • Electrical equipment
  • Power devices
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  • Electrical circuits
Passat B4 
  • General information
  • User manual
  • Maintenance
  • Technical data
  • 8-valve engine
  • Engine repair
  • Cooling and lubrication system
  • Supply system
  • Ignition system
  • Fuel injection «Mono-Jetronic»
  • Control system «Mono-Motronic»
  • Control system «Digifant»
  • Control system «Simos»
  • 16-valve engine
  • Engine repair
  • Cooling and lubrication system
  • Fuel injection «K-Jetronic»
  • Control system «KE-Motronic»
  • Control system «Digifant»
  • Diesel engine
  • Engine repair
  • Cooling and lubrication system
  • Power and control system
  • Turbocharging system
  • Digital control system
  • Transmission
  • Clutch
  • Manual gearbox
  • Hydromechanical gearbox
  • Front wheel drive
  • Chassis
  • Car suspension
  • Steering
  • Brake system
  • Body
  • Body elements
  • Electrical equipment
  • Power devices
  • Lighting and appliances
  • Electrical circuits
Passat B3 
  • General information
  • User manual
  • Driving Tips
  • Maintenance instructions
  • Technical data
  • Power unit
  • Engine repair
  • Ignition system
  • Lubrication system
  • Cooling system
  • Supply system
  • Petrol injection system
  • Diesel engine
  • Exhaust system
  • Transmission
  • Clutch
  • Car gearbox
  • Chassis
  • Suspension
  • Steering
  • Brake system
  • Wheels and tires
  • Body
  • Exterior
  • Interior
  • Heating system
  • Electrical equipment
  • Power devices
  • Lighting system
  • Equipment and devices
  • Wiper system
  • Electrical circuits
Passat B2 
  • General information
  • Introduction to instructions
  • User manual
  • Power unit
  • Engines 4-cylinder FZ
  • Engines 4-cylinder
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  • Transmission
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  • Four-speed gearbox
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