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Passat B2 (1981-1988) Passat B3 (1988-1993) Passat B4 (1988-1996) Passat B5 (1996-2005) Passat B6 (2005-2010)

Installing the steering rod (VW Passat B6)

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  • Passat B6
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  • Installing the steering rod
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Before installation, apply the grease supplied with the repair kit to the toothed rack.

Caution: It is strictly forbidden to use any other lubricant.


To do this, turn the steering gear in both directions until it stops.

For better clarity, the steering mechanism is shown removed in the figure.

Fig. 5.29. Rack teeth

Fig. 5.29. Rack teeth


Apply to rack teeth A and rack rod (from the side where the stop is adjacent) lubrication (Fig. 5.29).

Set the wheels in the straight position.

Fig. 5.34. Tie rod and tip size

Fig. 5.34. Tie rod and tip size


Screw the tie rod into the tie rod end until dimension A is reached (Fig. 5.34).

Size A = 371 ±1 mm.

Place new clamps and a corrugated boot on the steering rod.

Screw the steering rod into the rack rod and tighten.

Fig. 5.30. Cover installation diagram

Fig. 5.30. Cover installation diagram




Place the corrugated cover 2 on the steering rod 1 as shown in Figure 5.30.

Place the corrugated cover on the steering gear housing and slide it until it stops.

Using Phaeton steering pliers, crimp the new clamp as shown in the picture.

Further installation is carried out in reverse order.

After installation, check the wheel alignment angles.

Adjust the wheel alignment angles.

Perform a basic installation of the steering angle sensor using.

After this, perform a basic steering setup using a tester.

This article is available at russian, bulgarian, belarusian, ukrainian, serbian, croatian, romanian, polish, slovak, hungarian
The text has been checked: Orlov Dmitry

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Previous articles
Removal the steering rod
Removal and installation the boot
Removal and installation the steering gear
Removal and installation the damper
Removal and installation the support bracket
Checking the steering column for damage
Next articles
Tightening torques for steering components
Possible malfunctions, their causes and troubleshooting methods (power steering)


Similar articles from other manuals for VW cars:
Installing the steering gear Golf 3 (1991-1997)
Steering wheel height adjustment Polo 3 (1995-2003)
Controls on the multifunction steering wheel Touareg 1 (2002-2006)
Removal and installation the subframe with steering gear Tiguan 1 (2007-2015)
Checking the Power Steering Fluid Level Sharan 1 (1995-2000)
Installing the machine on stands Transporter T4 (1990-2003)
Steering wheel adjustment Caddy 3 (2003-2010)
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