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Checking the spray pattern and tightness of the fuel injector (VW Passat B5)

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  • Checking the spray pattern and tightness of the fuel injector
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Contents: Engines 1.6-I AHL ↓ Engines 1.8-I and 1.6-I ADP ↓

Engines 1.6-I AHL



1. Disconnect the four-pin electrical connector from the coolant temperature sensor, which is located on the thermostat housing.

1. Disconnect the four-pin electrical connector from the coolant temperature sensor, which is…


2. Short-circuit contacts 1 and 3 of the sensor with a 15 Ohm resistance.

3. Remove the fuel line together with the fuel injectors without disconnecting the fuel hoses from it.

3. Remove the fuel line together with the fuel injectors without disconnecting the fuel hoses from…


4. Insert the fuel injectors into measuring vessels, such as VAG1602.

5. Ask an assistant to turn on the starter for a few seconds. · When the starter is running, the fuel injectors should spray fuel. Check the fuel spray torch, which should be cone-shaped and the same for all injectors.

6. Turn off the ignition and check the fuel injectors for leaks. No more than two drops of fuel should flow out of the fuel injectors within 1 minute.



7. Install the fuel line with fuel injectors to the engine. Before installation, check the condition and lubricate the fuel injector sealing rings.

8. Connect the electrical connector to the coolant temperature sensor.

Engines 1.8-I and 1.6-I ADP



1. Connect the multi-pin electrical connector to the ignition coil control unit.

2. Install the upper engine cover.

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The text has been checked: Tarasov Ivan

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Previous articles
Checking the voltage supply to the fuel injectors
Checking fuel injectors (4-cylinder petrol engine)
Fuel line and fuel injectors
Removal and installation the ignition distributor
Ignition system with ignition distributor (engine 1.6-I ADP)
Direct ignition system (except 1.6-I ADP engines)
Next articles
Main faults of the engine management system


Similar articles from other manuals for VW cars:
Fuel injection system (injector engine) Golf 1 (1974-1984, petrol)
Checking the fuel pump Polo 3 (1995-2003)
Checking the amount of fuel injected (petrol engine) Touareg 1 (2002-2006)
Checking the fuel pressure regulator N276 Tiguan 1 (2007-2015)
Checking the performance of the fuel pump Sharan 1 (1995-2000)
Checking the tightness of the cooling system by external… Transporter T4 (1990-2003)
Checking the tightness and quantity of fuel injected (since 2006) Caddy 3 (2003-2010)
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Passat B6 
  • General information
  • User manual
  • Maintenance
  • Petrol engine 1.6L
  • Engine repair
  • Cooling and lubrication system
  • Fuel injection system
  • Petrol engine 2.0L
  • Engine repair
  • Lubrication system
  • Cooling system
  • Fuel and exhaust systems
  • Diesel engine 2.0L
  • Engine repair
  • Cooling and lubrication system
  • Fuel and exhaust systems
  • Transmission
  • Clutch
  • Mechanical gearbox
  • Automatic gearbox
  • Drive shafts
  • Chassis
  • Wheels and tires
  • Car suspension
  • Steering
  • Brake system
  • Body
  • Exterior (external elements)
  • Electrical equipment
  • Power devices
  • Lighting and appliances
  • Electrical circuits
Passat B5 
  • General information
  • User manual
  • Weekly checks
  • Maintenance
  • Power unit
  • Engine repair
  • Cooling system
  • Fuel system (petrol)
  • Fuel system (diesel)
  • Engine management
  • Exhaust system
  • Transmission
  • Clutch
  • Car gearbox
  • Drive shafts
  • Chassis
  • Car suspension
  • Wheels and tires
  • Steering
  • Brake system
  • Body
  • Exterior (external elements)
  • Interior (internal elements)
  • Doors and covers
  • Ventilation and heating
  • Electrical equipment
  • Power devices
  • Lighting and appliances
  • Electrical circuits
Passat B4 
  • General information
  • User manual
  • Maintenance
  • Technical data
  • 8-valve engine
  • Engine repair
  • Cooling and lubrication system
  • Supply system
  • Ignition system
  • Fuel injection «Mono-Jetronic»
  • Control system «Mono-Motronic»
  • Control system «Digifant»
  • Control system «Simos»
  • 16-valve engine
  • Engine repair
  • Cooling and lubrication system
  • Fuel injection «K-Jetronic»
  • Control system «KE-Motronic»
  • Control system «Digifant»
  • Diesel engine
  • Engine repair
  • Cooling and lubrication system
  • Power and control system
  • Turbocharging system
  • Digital control system
  • Transmission
  • Clutch
  • Manual gearbox
  • Hydromechanical gearbox
  • Front wheel drive
  • Chassis
  • Car suspension
  • Steering
  • Brake system
  • Body
  • Body elements
  • Electrical equipment
  • Power devices
  • Lighting and appliances
  • Electrical circuits
Passat B3 
  • General information
  • User manual
  • Driving Tips
  • Maintenance instructions
  • Technical data
  • Power unit
  • Engine repair
  • Ignition system
  • Lubrication system
  • Cooling system
  • Supply system
  • Petrol injection system
  • Diesel engine
  • Exhaust system
  • Transmission
  • Clutch
  • Car gearbox
  • Chassis
  • Suspension
  • Steering
  • Brake system
  • Wheels and tires
  • Body
  • Exterior
  • Interior
  • Heating system
  • Electrical equipment
  • Power devices
  • Lighting system
  • Equipment and devices
  • Wiper system
  • Electrical circuits
Passat B2 
  • General information
  • Introduction to instructions
  • User manual
  • Power unit
  • Engines 4-cylinder FZ
  • Engines 4-cylinder
  • Engines 5-cylinder
  • Transmission
  • Clutch
  • Four-speed gearbox
  • Five-speed gearbox
  • Hydromechanical gearbox
  • Front wheel drive
  • Chassis
  • Front suspension
  • Rear suspension
  • Steering
  • Brake system
  • Body
  • Body elements
  • Electrical equipment
  • Equipment and devices
  • Electrical circuits
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