Up to 9/93: engine carbureted or injection, 8-valve
- 1 - V-belt
- 2 - cylinder head bolt, 35 Nm
With a turnkey internal hexagon, M8x90 mm.
- 3 - bushing
- 4 - bracket
- 5 - washer
- 6 — a bolt with a six-sided head
- 7 — a bolt with a six-sided head
- 8 - studs
- 9 - alternator
- 10 - fan wheel
The direction of rotation is indicated by an arrow.
- 11 - pulley
The diameter is 70 mm.
- 12 - nut, 50 Nm
- 13 - washer
- 14 - bolt, 35 Nm, M8x35 mm
- 15 - tension nut
- 16 - tension bar
- 17 - lifting eye
- 18 - bolt, 20 Nm, M8x25 mm
- 19 - washer
- 21 - remote washer
- 22 - washer
Since 10/93: vehicle with injection diesel or petrol engine and power steering
- 1 - bracket
- 2 - nut, 30 Nm
- 3 - alternator
- 4 - voltage regulator
- 5 - M4x25 bolts
- 6 - cover
- 7 - M3 screws
- 8 - poly V-belt
- 9 - sleeve with internal thread M8
- 10 - tension spring
- 11 - bolt М8х39, 25 Nm
- 12 — bolt М8х85, 25 Nm
Since 10/93: vehicle with 4-cylinder injection engine, power steering and air conditioning
- 1 - bracket
- 2 - tension element for tension roller
- 3 - nut, 30 Nm
- 4 - alternator
- 5 - voltage regulator
- 6 - M4x25 bolts
- 7 - cover
- 8 - M3x18 screws
- 9 - V-ribbed belt
- 9 - bushing with internal thread M8
- 10 - bolt M8x85, 25 Nm
- 11 - tension roller
Removing
Disconnect ground wire (-) battery.
If a used belt is to be installed again, mark the direction of rotation with chalk to set it in the correct position. Loosen and remove the V-belt, see chapter «Engine».
Models without idler pulley: Loosen the tension bolt.
BOSCH generator
Alternator VALEO
Detach black (B+) and blue (D+) wires. The arrow points to the B+ wire to the noise suppression capacitor.
Unscrew the cable harness strain relief and lay the electrical wires aside.
Unscrew the bolt securing the generator to the support. To do this, for gasoline 4-cylinder engines up to 9/93, remove the protective cap from the toothed belt guard, insert a 6 mm hexagon wrench through the hole and release the support bolt.
Unscrew the bolt securing the generator to the support bracket and remove the generator.
Installation
Attach the generator and screw it to the support bracket.
Insert the protective cap into the top opening of the toothed belt guard.
Models without V-belt tensioner: Insert the bolt into the tensioner.
Check V-belt for wear. When installing a used belt, keep the direction of rotation the same.
Attach V-belt and tighten.
Connect electrical wires to the generator. Screw on the cable harness strain relief.
Connect ground wire to battery.
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