The illustrations in the drawings show where the adjustment screws are located.
Bosch high pressure fuel pump:
- loosen the idle speed adjustment screw lock nut;
- now the adjusting screw can be turned with a screwdriver;
- screwing in causes a higher number of revolutions, turning out causes a lower number of revolutions.
Bosch high pressure fuel pump: 1 - idle speed adjustment screw lock nut (2): position 3 indicates the "speed limiter" screw, do not turn this screw under any circumstances |
The idle speed adjustment screw (2) is difficult to access on a turbodiesel engine. The housing (1) of the regulator membrane prevents access to this screw. The "speed limiter" screw (3) is also indicated here. |
Pump "Lucas-CAV", engine 1.5 l:
- loosen the idle speed stabilization screw lock nut;
- turn the screw counterclockwise until a gap appears.
- loosen the lock nut of the idle speed adjustment screw;
- set the number of revolutions and tighten the lock nut again securely;
- turn the idle speed stabilization screw clockwise until the speed starts to increase;
- from this position turn the screw back ½-1 turn and lock:
- let the engine run for a short time at 2000 rpm and check the idle speed again.
Location of idle speed adjustment screws for the Lucas-CAV pump, 1.5L engine: 1 - idle speed adjustment screw; 2 - lock nut, 3 - idle speed stabilization screw; 4 - Full load adjustment screw. This screw must not be turned.
Pump "Lucas-CAV", engine 1.6 l:
- loosen the lock nut of the adjusting screw;
- use the adjusting screw to set the number of revolutions;
- tighten the lock nut.
This is how the idle speed is adjusted for a 1.6 L engine with an English pump "Lucas-CAV". Position 2 is the lock nut, position 1 is the adjusting nut. The lock screw (3) of the regulator lever must not be turned.
For all high pressure fuel pumps, the following instruction applies: under no circumstances should the full load adjustment screw or the regulator lever lock screw be turned.
Control parameters
| Engine | 1.5/1.6 l until September 1982 | 1.5 l | 1.6 l since September 1982 | 1.6 l | 1.6L turbodiesel |
| High pressure fuel pump | "Bosch" | "Lucas-CAV" | "Bosch" after No.068 130 107J | "Lucas-CAV" | "Bosch" |
| Manual transmission | 825±25 min | 830+30-70 min | 950±30 min | 950±30 min | 950±30 min |
| Automatic transmission | 930±30 min | — | 930±30 min | — | — |

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