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Removal and installation the starter (2.0L TDI engine, DSG gearbox) (VW Passat B6)

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  • Removal and installation the starter (2.0L TDI engine, DSG gearbox)
            0


Contents: Removal ↓ Installation ↓

Removal



Disconnect the battery.

Remove the engine cover by pulling it up

Fig. 7.37. Plug connection, spring clamp and vacuum hose

Fig. 7.37. Plug connection, spring clamp and vacuum hose


Disconnect plug connection 1, open spring clamp 2 using spring clamp pliers and remove vacuum hose 3 (Fig. 7.37).

Fig. 7.38. Air filter housing mounting bolt

Fig. 7.38. Air filter housing mounting bolt


Unscrew the air filter housing mounting bolt (Fig. 7.38).

Fig. 7.39. Casing

Fig. 7.39. Casing




Unlock the tabs and remove the casing (Fig. 7.39).

Fig. 7.40. Air filter hose

Fig. 7.40. Air filter hose


Remove the hose from the air filter housing and take out the hose (Fig. 7.40).

Pull the air cleaner housing up out of its mountings and remove it.

Fig. 7.27. Protective cap of the traction relay

Fig. 7.27. Protective cap of the traction relay


Slide the protective cap in the direction of the arrow from the traction relay (Fig. 7.27).

Fig. 7.28. Plug connection of terminal 50

Fig. 7.28. Plug connection of terminal 50



Unscrew the positive cable 1 and disconnect the plug connection of terminal 50 2 (Fig. 7.28).

Fig. 7.41. Upper starter mounting bolt

Fig. 7.41. Upper starter mounting bolt


Remove the upper starter mounting bolt (Fig. 7.41).

Fig. 7.42. Lower starter mounting bolt

Fig. 7.42. Lower starter mounting bolt


Remove the lower starter mounting bolt (Fig. 7.42).

Remove the starter from the engine compartment by lifting it upward.

Installation



Installation is carried out in the reverse order, taking into account the following.

Tighten the connections to the specified torques.

Tightening torques (starter)



Tightening torques (starter)

This article is available at russian, bulgarian, belarusian, ukrainian, serbian, croatian, romanian, polish, slovak, hungarian
The text has been checked: Orlov Dmitry

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Passat B6 
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Passat B2 
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