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Disassembly and assembly of the front wheel brake mechanism (VW Passat B4)

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  • Passat
  • Passat B4
  • Chassis
  • Brake system
  • Disassembly and assembly of the front wheel brake mechanism
            0


Remove the brake mechanism as described above. Clamp the brake mechanism in a vice with soft pads (Fig. 7-12).

Remove the brake mechanism as described above. Clamp the brake mechanism in a vice with soft pads…


Remove the piston dust cap. Remove the piston from the cylinder by applying compressed air through the brake hose connection. To avoid damaging the piston pushed out by the compressed air, place a wooden plank between the piston and the caliper.

Using a flexible blade with a rounded edge, such as a feeler gauge, remove the sealing ring from the cylinder groove.

Wash the parts thoroughly with alcohol and check their condition. If scratches are found on the surface of the piston or cylinder, replace the entire caliper. Check the ease of movement of the guides. Clean and lubricate them if necessary.

Assemble the brake mechanism, replacing all sealing parts and lubricating the rubbing parts with brake fluid. Install the brake mechanism and bleed air from the brake hydraulic drive as described above.

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The text has been checked: Kolesnikov Artem

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Previous articles
Removal and installation the front wheel brake mechanism
Replacing the front brake pads on cars manufactured since July 1995 with an AVE engine
Front wheel brakes
Bleeding the brake hydraulic system
Removal and installation front wheel speed sensors
Removal and installation of the electronic control unit with the hydraulic unit
Next articles
Removal and installation the front brake disc
Rear wheel drum brakes
Rear wheel disc brakes
Brake drive
Parking brake system


Similar articles from other manuals for VW cars:
Front wheel brake calipers Golf 2 (1984-1993, petrol)
Front disc brake mechanism FS-II Polo 4 (2001-2009)
Front wheel suspension Touareg 1 (2002-2006)
Repair of shock absorber of adaptive chassis control system DCC… Tiguan 1 (2007-2015)
Disassembly and assembly of the front wheel brake mechanism Sharan 1 (1995-2000)
Checking and adjusting the front wheel alignment Transporter T3 (1979-1992)
Front wheel suspension — design description Caddy 3 (2003-2010)
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