Attention! This chapter describes how to remove and install the bonnet latch and the lock shackle on Golf vehicles. Removal and installation of the hood lock are carried out identically.
Removing
1. Open the hood.
2. Remove the grille.
3. Disconnect a cable of a drive of the lock of a cowl.
4. Disconnect the plug of the 5-pin hood lock switch (see illustration).
Attention! The plug is located next to the right headlight.
5. Mark the mounting position of the hood latch 1 with a marker (see illustration 50.4).
6. Unscrew the three bolts 4 and remove the hood lock 1 from the front cross member 3, pushing it up (see illustration 50.4).
7. Squeeze your leashes (see arrows in illustration 50.4) and disconnect the drive cable 2 from the lock.
Installation
8. Connect the drive cable to the hood latch.
9. Install the lock in place and screw in the bolts of its fastening by hand, aligning the lock in accordance with the marks made before removal.
10. Connect the plug of the hood contact switch.
11. Adjust the position of the lock on the crossbar by moving it on the bolts. The hood should close and open without any problems.
12. Make sure that the clearances between the hood and adjacent parts are within specifications. Adjust the hood if necessary.
13. Tighten the hood lock bolts with a force of 12 Nm.
14. Fasten a cable of a drive of the lock of a cowl.
15. Reinstall the grille.
Bonnet latch
Removing
16. Open the hood.
17. Mark the mounting position of the bracket on the hood with a marker.
18. Unscrew the three bolts 2 and remove the bracket 1 together with the latch from the hood (see illustration).
Installation
19. Secure the bracket to the hood by screwing in the mounting bolts by hand. After that, align the bracket with the marks made before removal.
20. Adjust the position of the bracket by moving it on the mounting bolts. The hood should close and open without any problems.
21. Make sure the clearances between the hood and adjacent parts are within specification. Adjust the hood if necessary.
22. Tighten the hood lock bolts with a force of 10 Nm.
Bonnet lining
Removing
23. Open the hood.
24. Pry off the lining fastening clips with a wedge, for example, HAZET 799-3, and remove their mounting tabs from the longitudinal holes of the hood.
25. Remove facing of a cowl.
Installation
Facing is installed in the reverse order of removal.
26. Cars Touran. Make sure that the installed clips are facing wide side down.
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