Instructions: All hoses are fixed on the pipes. The supercharging system must be airtight. Replace the self-locking nuts. Before connecting the pressure oil line, fill the turbocharger with engine oil through the pressure oil line nipple. After installing the turbocharger, let the engine idle for about 1 minute without increasing the speed to ensure proper oil supply to the turbocharger.
- 1 - 10 Nm
- 2 - Pressure oil line, before installation check for blockages, before installation fill oil into the turbocharger through the pressure oil line nipple
- 3 - Turbocharger, replace only as a complete unit with the exhaust manifold and vacuum block
- 4 - Vacuum drive with position sensor of the wastegate pressure regulator -G581 -
- 5 - Connector to the boost pressure regulator position sensor "G581"
- 6 - Heat shield, replace if damaged
- 7 - Gasket, replace
- 8 - Connecting pipe to the EGR radiator
- 9 - 20 Nm
- 10 - Bellows, do not bend or twist
- 11 - Exhaust gas temperature sensor 1 "G235", 45 Nm. Apply heat-resistant paste -G 052112 A3- to the sensor thread, taking into account the installation position
- 12 - 10 Nm
- 13 - Bracket for oil supply line
- 14 - Heat-protective casing
- 15 - Support bracket between turbocharger and cylinder block
- 16 - O-ring, replace
- 17- Hollow bolt, 60 Nm, replace
- 18 - Oil return pipe
- 19 - 15 Nm
- 20 - Pulsation damper
- 21 - 10 Nm
Mounting position of the exhaust gas temperature sensor with a curved rod
Instructions: When installing an exhaust gas temperature sensor with a curved rod, it is essential to maintain dimension "a" of 3...5 mm to the turbocharger support bolt.
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