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Tiguan 1 (2007-2015)

Removal and installation of high pressure fuel pump (HPFP) (VW Tiguan 1)

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  • Tiguan 1
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  • Removal and installation of high pressure fuel pump (HPFP)
            0


Caution: The fuel injection pump must not operate in dry friction mode. Before the first start of the engine, the fuel injection pump must be filled with fuel (operation in dry friction mode is not allowed).


Remove the toothed belt from the camshaft pulleys and the fuel injection pump. Disconnect the electrical connector "1" and unscrew the bolts "arrows".

Caution: When removing the plug connectors, be careful not to damage the wire connections, otherwise the entire wiring harness will have to be replaced. When removing the connectors, do not squeeze the pliers "3314" so hard that you damage the mandrel.


Caution: When removing the plug connectors, be careful not to damage the wire connections,…


Install the pliers "3314" with the groove "arrow A" on the flange of the mandrel "arrow B" and remove the connectors from the glow plugs.

Install the pliers «3314» with the groove «arrow A» on the flange of the mandrel «arrow B» and…


Carefully remove the connector in the direction of the arrow from the glow plug. Unscrew the screws securing the cooling system pipe to the intake manifold and set the pipe aside. Disconnect the return fuel line from the high-pressure fuel pump. Disconnect the return fuel line from the high-pressure accumulator (rail) and set it aside. Remove the high-pressure pipe between the high-pressure fuel pump and the pressure accumulator (fuel rail). Remove the toothed pulley from the high-pressure fuel pump.



Carefully remove the connector in the direction of the arrow from the glow plug. Unscrew the screws…


Holding the fuel injection pump hub with the "T10051" stop, loosen the tightening of its fastening nut "1".

Holding the fuel injection pump hub with the «T10051» stop, loosen the tightening of its fastening…


Install the puller "T40064" with the stop -T40064/1- as shown in the figure, and remove the hub from the shaft tail. If necessary, hold with a 24 spanner.

Install the puller «T40064» with the stop -T40064/1- as shown in the figure, and remove the hub…


Unscrew the bolts securing the fuel injection pump "arrow". Remove the fuel injection pump.


Unscrew the bolts securing the fuel injection pump «arrow». Remove the fuel injection pump.


Installation in reverse order.

This article is available at russian, bulgarian, belarusian, ukrainian, serbian, croatian, romanian, polish, slovak, hungarian
The text has been checked: Tarasov Ivan

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Previous articles
Checking the fuel pressure regulator N276
Removal and installation of injectors (piezo injectors)
Fuel system device
Diesel engine fuel injection system
Vacuum hose connection diagram
Charge air cooling system
Next articles
Intake manifold with attachments
Removal and installation the intake manifold
Air filter device
Front part of the exhaust system with diesel particulate filter
Removal and installation the particulate filter
Removal and installation a diesel particulate filter (front-wheel drive vehicles)


Similar articles from other manuals for VW cars:
Checking the start of the high pressure fuel pump Passat B3 (1988-1993)
High pressure fuel pump (HPFP) banners Golf 2 (1984-1993)
High pressure fuel pump/nozzle/unit-nozzle Polo 4 (2001-2009)
Checking the fuel pressure regulator and residual pressure… Touareg 1 (2002-2006)
High Pressure Fuel Pump — General Information Sharan 1 (1995-2000)
Checking for voltage at the fuel pump Transporter T4 (1990-2003)
Removal and installation the high-pressure fuel pump LT 2D (1996-2003)
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