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Polo 3 (1995-2003) Polo 4 (2001-2009)

Diesel engine with a working volume of 1.9 liters (VW Polo 4)

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The camshaft mounted on the cylinder head drives 8 vertically arranged valves via hydraulic plate tappets. The camshaft is driven by a toothed belt from the engine crankshaft. The clearances in the drives of the respective valves are automatically compensated by the hydraulic plate tappets. This eliminates the need for clearance adjustment as part of maintenance.

SDI diesel engine: the high-pressure fuel pump (HPFP) of the distributor type is flanged on the side of the cylinder block and driven by a toothed belt. SDI — Supercharged Diesel with Direct Injection — a diesel engine without supercharging and direct mixture formation.

PD-TDI diesel engine: diesel fuel is injected via unit injectors. For this purpose, a unit injector is installed on each cylinder, combining a plunger pair of the fuel pump, a metering valve and a fuel injection nozzle. Fuel is supplied by a booster pump located in the fuel tank and a twin pump flanged to the cylinder head and driven by the camshaft. The diesel engine with unit injectors is also equipped with a turbocharger. PD — Pumpe-Diise-Einspritzszstem — injection system with unit injectors; TDI — Turbodiesel-Direkt-lnjection — a diesel engine with gas turbine supercharging and direct mixture formation.

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The text has been checked: Semenova Anna

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Previous articles
Diesel engine with a working volume of 1.4 liters
1.4L AXU petrol engine with direct fuel injection
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Installation instructions for the timing belt of the AUA/BBY/AUB/BBZ 1.4 l 55/74 kW petrol engine
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Toothed belt drive of the 1.9 l ASY diesel engine with 47 kW (64 hp)
Removal and installation the timing belt (SDI engine)
Cylinder head (SDI engine)
Toothed belt drive (PD-TDI engine)
Removal and installation the timing belt (PD-TDI engine)
Cylinder head cover/cylinder head (PD-TDI engine)


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Polo 4 
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Polo 3 
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  • User manual
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  • Petrol engines 1.4 and 1.6
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  • Petrol engines 1.6 and 1.8
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  • Diesel engines 1.9 D and TD
  • Transmission
  • Mechanical gearbox 085
  • Mechanical gearbox 020/02K
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  • Equipment and instruments (until 2000)
  • Equipment and instruments (after 2000)
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  • Wiring diagrams (petrol)
  • Wiring diagrams (diesel)
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