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Polo 3 (1995-2003) Polo 4 (2001-2009)

Cardan shaft/cardan shaft bellows/constant velocity joints (VW Polo 4)

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  • Polo 4
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  • Front suspension
  • Cardan shaft/cardan shaft bellows/constant velocity joints
            0


1 - right cardan shaft (tubular)

1 - right cardan shaft (tubular)

2 - bolt with cylindrical head and internal slots

Replace after each dismantling. Pre-tighten with a torque of 10 Nm. Then finally tighten with a cross-type torque: bolt M8 - 40 Nm; bolt M10 - 70 Nm.

3 - bending washer

4 — clamp

Always replace.

5 - corrugated cover
Check for cracks and abrasions

6 - disc spring
Ensure correct mounting position: large diameter (concave side) must be adjacent to the constant velocity joint.

7 — constant velocity joint internal
Replace only as a set.

8 - sealing gasket
The bonding surface on the cardan joint must be clean and free of grease.
Before installation, remove the protective film and glue the gasket to the hinge body.

9 - retaining spring ring
Always replace. Insert into shaft groove.

10 — left cardan shaft (massive shaft)

11 — clamp

Always replace.

12 - outer corrugated cover

13 — clamp

Always replace.

14 - disc spring
Ensure correct mounting position: large diameter (concave side) must fit snugly against the thrust ring.

15 — thrust ring

16 - retaining spring ring

Always replace. Insert into shaft groove.

17 — constant velocity joint external
Replace only as a set.

18 - reflective ring
For chassis with a wheel rim diameter of 13 inches: black; for chassis with wheel rim diameter of 14 and 15 inches: white.

19 - nut with stamped rim or 12-sided
Self-locking, always replace. Tightening method is described in chapter "Removal and installation the shock absorber strut". For chassis with 13-inch wheel rim diameter: black; for chassis with wheel rim diameter of 14 and 15 inches: silver.


[The original can be seen on the portal: VWmanual]

This article is available at russian, bulgarian, belarusian, ukrainian, serbian, croatian, romanian, polish, slovak, hungarian
The text has been checked: Semenova Anna

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Previous articles
Removal and installation the propeller shaft
Checking/removing and installing the ball joint
Disassembling the shock absorber/shock absorber/removing and installing the coil spring
Shock absorber/ shock absorber/ coil spring
Removal and installation the shock absorber strut
Front wheel suspension
Next articles
Disassembling the cardan shaft


Similar articles from other manuals for VW cars:
Cardan shaft device Passat B3 (1988-1993)
Auxiliary shaft seal Golf 1 (1974-1984, petrol)
Removal and installation sealing rings of the PTO/cardan shaft… Touareg 1 (2002-2006)
Cardan shaft device Tiguan 1 (2007-2015)
Intermediate shaft — removal and installation Sharan 1 (1995-2000)
Dismantling and installation of the cardan shaft Transporter T3 (1979-1992)
Universal joints of the cardan shaft — inspection LT 28 (1975-1991)
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