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Engine starting system (VW Passat B5)

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If the starter does not work in the "engine start" key position, the following reasons are possible:
  • the battery is faulty;
  • open circuit between ignition switch, traction relay, battery and starter;
  • traction relay is faulty;
  • mechanical or electrical defect of the starter.

To check the battery, turn on the headlights. If they dim after a few seconds, the battery is discharged. Recharge or replace the battery. If the headlights do not dim, turn on the starter and watch the light. If they dim, then voltage is reaching the starter and the fault is in it. If the headlights continue to burn brightly (and there is no click of the starter traction relay), this indicates that there is a fault in the electrical circuit or the traction relay is faulty. If the starter turns slowly and the battery is in good condition, this indicates that the starter is faulty or there is significant resistance in the starter electrical circuit.

If damage to the electrical circuit is suspected, disconnect the battery and clean all connections and contacts in the starter supply circuit. Reconnect the battery and, using a voltmeter, check the voltage across the electrical circuit elements to the starter.

If the battery and electrical circuit are in good condition, remove the power wire from the traction relay and connect a voltmeter to it. Turn the ignition key to the "engine start" position. In this position, there should be full battery voltage.

(The original text can be found on the portal VWmanual.ru)

The traction relay contacts can be checked by connecting a voltmeter between the traction relay contact connected to the starter and ground. When the ignition key is turned to the "engine start" position, the voltmeter should show voltage. If there is no voltage, the traction relay solenoid is faulty or the traction relay contacts are burnt.

If the electrical circuit and traction relay are in good condition, then the starter is faulty.

This article is available at russian, bulgarian, belarusian, ukrainian, serbian, croatian, romanian, polish, slovak, hungarian
The text has been checked: Tarasov Ivan

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Previous articles
Replacing the generator brushes and voltage regulator
Generator device
Charging system
Removal and installation the battery
Charging the battery
Checking the battery
Next articles
Removal and installation the starter
Starter solenoid relay
Main generator faults
Main faults of the starter


Similar articles from other manuals for VW cars:
Engine starting system Golf 4 (1997-2004)
Starting the engine from an auxiliary battery Polo 3 (1995-2003)
Starting the engine Touareg 1 (2002-2006)
Cooling system parts and components installed on the engine Tiguan 1 (2007-2015)
Diesel Engine Cooling System — General Information Sharan 1 (1995-2000)
Adjusting the automatic engine starting system Transporter T3 (1979-1992)
Engine cooling system — design description Beetle (1960-1986)
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