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LT 28 (1975-1991) LT 2D (1996-2003) Beetle (1960-1986) Caddy 3 (2003-2010)

Cylinder head and valve mechanism — overhaul (VW Lt 28)

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  • Cylinder head and valve mechanism — overhaul
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143. Remove the cylinder head (see above).

144. Remove the camshaft.

145. Before removing the valve mechanism parts, you should prepare clean boxes in which you can arrange the valve parts. Be careful not to confuse them.

146. Remove the pushers (see photo).

Photo 4B.146. Removing the pusher.

Photo 4B.146. Removing the pusher.


147. The procedure for removing the valves and rebuilding the cylinder head is the same as that described in Chapter 1, Section 18. Note the following points and refer to the 2.4L Engine Specifications.

148. The springs of both the intake and exhaust valves are located in their sockets (see photo).

Photo 4B.148. Installing the valve spring seat.

Photo 4B.148. Installing the valve spring seat.


149. The maximum dimensions for regrinding the head are shown in Figures 13.10 and 13.11 (see also chapter 1).



Figure 13.10. Regrinding of intake valve seats (section 4B).

Figure 13.10. Regrinding of intake valve seats (section 4B).


Figure 13.11. Regrinding of exhaust valve seats (section 4B).

Figure 13.11. Regrinding of exhaust valve seats (section 4B).


150. Exhaust valves cannot be reground. They can only be rubbed in by hand.

151. Check that the oil spray holes are on the left/right axle (see photo).

Photo 4B.151. Axis of oil spray holes.

Photo 4B.151. Axis of oil spray holes.


152. After overhauling the cylinder head, the valve clearances should be checked and adjusted.

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The text has been checked: Kolesnikov Artem

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Previous articles
Cylinder head removal and installation
Camshaft — removal and installation
Timing belt — removal, installation and tensioning
Vibration damper — removal and installation
Oil pan — removal and installation (engine still on the vehicle)
Removal the car engine
Next articles
Valve clearances — checking and adjustment
Oil pan and oil pickup tube — removal and installation
Oil dipstick tube — removal and installation
Flywheel — removal and installation
Crankshaft seals — replacement
Crankshaft — removal, inspection and installation


Similar articles from other manuals for VW cars:
Replacing the valve stem seals (with the cylinder head installed) Passat B6 (2005-2010)
Cylinder head valve springs Golf 3 (1991-1997)
Cylinder head Polo 3 (1995-2003)
Removal and installation the cylinder head cover Touareg 1 (2002-2006)
Cylinder head Tiguan 1 (2007-2015)
Removal the cylinder head Sharan 1 (1995-2000)
Finishing the valve seat in the cylinder head Transporter T4 (1990-2003)
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