Installing a Power Steering Pump (VW Passat B5)

Power steering system components

• 1 - steering gear,
• 2 - pressure pipeline,
• 3 - return pipeline,
• 4 - filler tank cap with dipstick,
• 5 - filter,
• 6 - bolt, 10 Nm,
• 7 - refill tank,
• 8 - rubber support,
• 9 - clamp,
• 10 - return pipeline,
• 11 - clamps,
• 12 - bolt, 10 Nm,
• 13 - heat exchanger,
• 14 - clamp,
• 15 - clamp,
• 16 - suction pipe,
• 17 - clamp,
• 18 - nipple, 50 Nm,
• 19 - sealing ring 18x24,
• 20 - power steering pump,
• 21 - sealing ring 16x22,
• 22 - connecting hollow bolt, 50 Nm,
• 23 - bolt, 20 Nm,
• 24 - mounting bracket,
• 25 - clamp,
• 26 - sealing ring 16x22,
• 27 - connecting hollow bolt, 50 Nm,
• 28 - Power steering pump installed on turbodiesel engines

(View the original article on the resource www.VWMANUAL.ru)

Warning: Return line 10 connects the refill tank to the heat exchanger and is not installed on all vehicle models.

Warning: Heat exchanger 13 is not installed on all vehicle models.

Execution order

1. Before installing the power steering pump, fill it with fresh oil. Fill it with oil through the suction pipe of the pump and turn the pump shaft by hand until oil comes out of the discharge pipe.

2. Install the power steering pump in place and secure it with two hexagon head bolts and one hexagon socket head bolt and tighten the bolts to 20 Nm.