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Handbrake cable for front wheel drive vehicles (VW Passat B5)

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  • Passat
  • Passat B5
  • Chassis
  • Brake system
  • Handbrake cable for front wheel drive vehicles
            0


Contents: Removal ↓ Installation ↓

Location of the exhaust system heat shield



Location of the exhaust system heat shield

  • 1 - front section of the heat shield,
  • 2 - main section of the heat shield.

The arrows show the location of the nuts securing the main section of the heat shield.

Handbrake cable adjusting sleeve



Handbrake cable adjusting sleeve

  • A - direction of rotation of the adjusting clutch,
  • B - direction of movement of the handbrake cable sheaths,
  • C - adjusting coupling,
  • D - retainer,
  • E - flange of the adjusting coupling

Removal



1. Loosen the rear wheel mounting bolts, then raise the rear of the vehicle and secure it on stands. Remove the rear wheels.

2. Remove the front section of the heat shield.

3. Loosen the nuts and move the main section of the heat shield forward, see Fig. Location of the exhaust system heat shield.



The original text is available on the portal VWMANUAL

4. Loosen the handbrake cables.

5. Remove the lock (D), see Fig. Handbrake cable adjusting sleeve.

6. Using a 13 mm wrench, hold the regulator flange from turning and unscrew the adjusting sleeve until it stops.

7. Spread the handbrake cable casings apart.

7. Spread the handbrake cable casings apart.


8. Remove the clip securing the handbrake cable housing to the rear brake caliper.

9. Disconnect the handbrake cable from the handbrake lever on the caliper. Be careful not to damage the handbrake boot.

9. Disconnect the handbrake cable from the handbrake lever on the caliper. Be careful not to damage…


10. Release the handbrake cables from the clips on the rear suspension beam.

11. Remove the wheel speed sensor wire from the mounting brackets.

11. Remove the wheel speed sensor wire from the mounting brackets.


12. Unscrew the nuts securing the heat shield to the sound insulation and move the heat shield to the side.


12. Unscrew the nuts securing the heat shield to the sound insulation and move the heat shield to…


13. Using a screwdriver blade, remove the retaining clips and release the handbrake cables.

13. Using a screwdriver blade, remove the retaining clips and release the handbrake cables.


14. Using a screwdriver, remove the handbrake cable from the console.

15. Remove the rear center console trim.

15. Remove the rear center console trim.


16. Using a screwdriver, push the handbrake cable down through the hole in the base of the handbrake lever and disconnect it from the handbrake lever.

17. Remove the handbrake cable.

Installation



1. Before installing the handbrake cables, replace the plastic parts on the handbrake cable compensator.

1. Before installing the handbrake cables, replace the plastic parts on the handbrake cable…


2. Using a screwdriver blade, through the hole in the base of the handbrake lever, secure the handbrake cable compensator from turning.

3. Using the console, secure the spherical head into the handbrake cable compensator.

4. Secure the handbrake cable to the console.

5. Attach the handbrake cables to the rear brake calipers and secure them with clamps.

6. Secure the handbrake cables to the rear beam.

7. Install the rear center console trim.

8. Replace and screw the heat shield to the insulation.

9. Secure the wheel speed sensor wire with staples.

10. Screw on the heat shield.

11. Install the rear wheels, then lower the vehicle to the ground. Tighten the wheel mounting bolts in a diagonal sequence to 120 Nm.

This article is available at russian, bulgarian, belarusian, ukrainian, serbian, croatian, romanian, polish, slovak, hungarian
The text has been checked: Tarasov Ivan

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Previous articles
Adjusting the handbrake
Handbrake lever
Brake light switch
Replacing the brake hose
Brake lines and hoses
Bleeding the hydraulic brake system
Next articles
Handbrake cable for all-wheel drive vehicles
Main brake faults


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