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Removal and installation front doors (VW Passat B4)

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This operation is performed with an assistant. During the operation, be guided by the exploded view of the doors (Fig. 9-17).

Fig. 9-17. Door details:

Fig. 9-17. Door details:
I - front door;
II - back door.
1 - door;
2 - seal;
3 - retainer;
4 - loops;
5 - overlay.


On vehicles with electric windows and central door locking, remove the door trim and plastic cover as described below. Disconnect the door wire connectors, marking their positions. Disconnect the door opening limiter by unscrewing the mounting bolt (Fig. 9-18). Unscrew the countersunk screws securing the lower and upper door hinges. Remove the door from the hinge brackets by lifting it.

Fig. 9-18. Removing the door:

Fig. 9-18. Removing the door:
1 - top loop;
2 - lower loop;
3 - hinge axes;
4 — door opening limiter.


When installing, insert the door in the open position into the body opening. Tighten the hinge mounting screws without tightening them completely.

Check the door gaps with the surrounding body parts and adjust them if necessary. by moving the hinges relative to the body pillar, and finally tighten the hinge mounting screws. Attach the door stop. Connect the door wire connectors. Check the door for leaks by pouring a strong stream of water on the car. Carefully lubricate the hinges and door lock. Install the door trim as indicated below.

This article is available at russian, bulgarian, belarusian, ukrainian, serbian, croatian, romanian, polish, slovak, hungarian
The text has been checked: Kolesnikov Artem

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Previous articles
Removal and installation front fenders
Removal and installation of optical elements of headlights and front direction indicators
Welding the bumper
Repair of front and rear bumpers
Removal and installation the front bumper
Removal and installation the radiator grille
Next articles
Removal and installation front and rear door trim
Removal and installation of window lifters
Removal and installation front door locks
Removal and installation rear doors
Removal and installation of windshield and rear glass
Repair of rear window heating element


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Removal and installation the front seat Golf 2 (1984-1993, petrol)
Removal and installation front brake pads on POLO vehicles Polo 4 (2001-2009)
Removal and installation the front propeller shaft Touareg 1 (2002-2006)
Removal and installation the front seat belt buckle Tiguan 1 (2007-2015)
Removal and installation the front suspension Sharan 1 (1995-2000)
Removal and installation the front bumper Transporter T3 (1979-1992)
Removal and installation the front and rear crankshaft covers Caddy 3 (2003-2010)
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