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Secondary shaft adjustment (VW Golf 2)

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  • Golf 2
  • Transmission
  • 4-speed gearbox 020/4R
  • Secondary shaft adjustment
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Adjusting the secondary shaft involves determining the thickness of the adjusting washer under the outer race of the front shaft bearing. This is the smaller of the two tapered bearings.

Insert a 0.65 mm thick adjusting washer into the bearing race, insert the outer race of the smaller bearing. Insert the secondary shaft and screw in the bearing cover bolts. Tightening torque 40 Nm. Install the three-piece device shown in Figure 354 onto the shaft. Zero the indicator readings and set the initial value to 1.0 mm.

Insert a 0.65 mm thick adjusting washer into the bearing race, insert the outer race of the smaller…


Move the shaft from top to bottom and read the indicator readings (for example 0.30 mm). The shaft must not be rotated during the measurement.

To obtain the required value of bearing preload, add 0.20 mm to the obtained value.

Example of determining the required thickness of the adjusting washer:
  • thickness of the inserted washer: 0.65 mm
  • measured value: +0.30 mm
  • initial tension value: +0.20 mm
  • required washer thickness: = 1.15 mm

After the measurement is taken, remove the shaft and the outer bearing race from the housing. Insert a washer of the selected thickness, insert the bearing race and install the secondary shaft, as well as the bearing cover. The gaskets are available in 16 thickness sizes with a step of 0.05 mm (from 0.65 to 1.40 mm).

This article is available at russian, bulgarian, belarusian, ukrainian, serbian, croatian, romanian, polish, slovak, hungarian
The text has been checked: Kolesnikov Artem

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Previous articles
Adjusting the primary shaft
Adjustment after gearbox assembly
Installation of the main gear
Secondary shaft installation
Assembling the primary shaft
Disassembling the gearbox
Next articles
Installing the main gear
Replacement and adjustment of the gear selection mechanism


Similar articles from other manuals for VW cars:
Disassembly and assembly of the secondary shaft of the gearbox Passat B2 (1981-1988)
Seat adjustment Polo 3 (1995-2003)
Replacing the secondary shaft seal ring Touareg 1 (2002-2006)
Balance shaft drive chain Tiguan 1 (2007-2015)
Intermediate shaft — removal and installation Sharan 1 (1995-2000)
Windscreen Washer Jets — Removal, Installation and Adjustment Transporter T4 (1990-2003)
Removal and installation of the primary shaft, secondary shaft,… Caddy 3 (2003-2010)
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