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Removal and installation headlights (VW Passat B6)

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Contents: Removal the headlight ↓ Installing the headlight ↓
Fig. 7.43. Headlamp components: 1 – left headlight range control servo drive or right headlight…

Fig. 7.43. Headlamp components: 1 – left headlight range control servo drive or right headlight range control servo drive; 2 – retaining ring; 3 – left headlight range control servo drive or right headlight range control servo drive; 4 – retaining ring; 5 – body cutout; 6 – cap; 7 – left high beam lamp or right high beam lamp; 8 – mounting bolts; 9 – mounting bolts; 10 – adjusting bushings; 11 – headlight; 12 – Left parking light or right parking light; 13 – cap; 14 – left low beam lamp or right low beam lamp; 15 – cap


Removal the headlight



Note: It is not necessary to disconnect the ground from the battery.


Note: The illustrations show the removal and installation of the left headlight.


Note: The work for replacing the left headlight is similar to the work for replacing the right headlight.


Note: If the headlight has been removed, the headlight must be adjusted after installation.


Note: If the headlight with gas discharge lamps was dismantled, then after installation it is necessary to perform a basic adjustment of the headlights.




Turn off the ignition and all electrical consumers and turn the key to position 0 (preliminary stop).

Note: Put the ignition key of the remote control in the vehicle interior during removal and installation to avoid locking the doors and self-activation of the functions "Coming Home/ Leaving Home (Arriving Home/ Leaving Home)".


Fig. 7.44. Multi-plug connection

Fig. 7.44. Multi-plug connection


Unlock and disconnect the multi-plug connection (Fig. 7.44).

Remove the radiator grille.

Remove the front bumper cover.

Fig. 7.45. Guide profile fastening bolts

Fig. 7.45. Guide profile fastening bolts


(View the original on this portal: www.vwmanual.ru)

Unscrew the fastening bolts and remove the guide profile 1 (Fig. 7.45).

Fig. 7.46. Upper headlight mounting bolts

Fig. 7.46. Upper headlight mounting bolts



Remove the upper headlight mounting bolts (Fig. 7.46).

Fig. 7.47. Lower headlight mounting bolts

Fig. 7.47. Lower headlight mounting bolts


Unscrew the lower headlight mounting bolts (Fig. 7.47).

Remove the headlight from the body cutout.

Installing the headlight



Installation is carried out in the reverse order, taking into account the following.

Tighten all mounting bolts to the specified torques.

Check the installation of the headlight for equal lateral clearances. If the gaps between the headlight and the body are uneven, it is necessary to adjust the position of the headlight.

Check the operation of the headlight, including all its functions.

This article is available at russian, bulgarian, belarusian, ukrainian, serbian, croatian, romanian, polish, slovak, hungarian
The text has been checked: Orlov Dmitry

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Previous articles
Next articles
Headlight position adjustment
Replacing the low beam lamp
Replacing the high beam lamp
Replacing the parking light bulb
Removal and installation the headlight corrector servo drive (manufacturer Hella)
Removal and installation the headlight corrector servo drive (manufacturer Valeo)


Similar articles from other manuals for VW cars:
Removal and installation of headlights Golf 3 (1991-1997)
Removal and installation headlights Polo 4 (2001-2009)
Removal and installation headlights Touareg 1 (2002-2006)
Removal and installation headlights with gas discharge lamps and… Tiguan 1 (2007-2015)
Removal and installation headlights Sharan 1 (1995-2000)
Removal and installation headlights Transporter T3 (1979-1992)
Removal and installation headlights and their bulbs Beetle (1960-1986)
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