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Transporter T3 (1979-1992) Transporter T4 (1990-2003)

Removal and installation of injectors (VW Transporter T3)

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  • Removal and installation of injectors
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Contents: Dismantling ↓ Installation ↓
Faulty injectors can cause severe detonation in the engine. In case of such a defect, you need to set the engine to idle speed and unscrew the union nuts of the inlet fuel lines in order. If after unscrewing such a nut the knocking in the engine disappears, then this indicates a faulty injector.

A faulty injector can also be found by alternately loosening the union nuts of the intake manifolds, and at higher idle engine speeds. If after unscrewing the nut the engine speed does not change, this indicates a faulty injector. The injector can be checked in a workshop using a pressure gauge.

The main signs of a faulty injector:

  • misfire
  • knocking in one or more cylinders
  • engine overheating
  • engine power loss
  • too much black exhaust smoke
  • high fuel consumption

Dismantling



Clean the fuel inlet lines with gasoline and remove them.

Remove the injectors.

Installation



Installation


(23-041) Use only new heat-insulating gaskets between the cylinder head and the injectors. The recess must face downwards, as shown in the figure.

Tighten the injectors to 70 Nm. Tighten the fuel inlet pipes to 25 Nm.

(The information is posted on this website: vwmanual.ru)

This article is available at russian, bulgarian, belarusian, ukrainian, serbian, croatian, romanian, polish, slovak, hungarian
The text has been checked: Tarasov Ivan

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Previous articles
Checking glow plugs
Checking the preheating system
Cleaning and replacing the air filter insert
Checking and adjusting the idle speed
Cold start thrust adjustment
Adjusting the gas thrust
Next articles
Table of faults at idle speed
Checking and adjusting the fuel pump start
Table of faults with excessive fuel consumption
Checking and adjusting the valve timing
Table of faults with reduced engine power
Fuel tank — design description


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