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LT 28 (1975-1991) LT 2D (1996-2003) Beetle (1960-1986) Caddy 3 (2003-2010)

Drive shaft assembly (VW Caddy 3)

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Drive shaft assembly
Drive shaft assembly

Press the hinge until it stops.

Install the retaining ring.

Pressing on the inner CV joint



Caution! The chamfer of the CV joint spline hole must face the splined end of the drive shaft.


Caution! The chamfer of the CV joint spline hole must face the splined end of the drive shaft.


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Installing boot clamps



Install the pliers as shown in the figure. In this case, it is necessary to ensure that the crimping edges of the pliers are adjacent to the base of the protrusion (arrow B) of the clamp.



Install the pliers as shown in the figure. In this case, it is necessary to ensure that the…


Tighten the clamp by turning the lead screw with a torque wrench (without turning the pliers).

Tighten the clamp by turning the lead screw with a torque wrench (without turning the pliers).


Attention!
  • Because the material of the boot (compared to rubber) it is quite rigid and requires a high-quality steel clamp to secure it. This type of clamp can only be crimped with special pliers
  • Tightening torque: 25 Nm.
  • Use a torque wrench (C) with an adjustment range of 5-50 Nm.
  • If rotation is difficult, for example due to contamination of the thread, the required clamping force is not achieved at the specified tightening torque.


Connectable junctions and partsThreaded connectionTightening torque
Wheel hub with wheel hub bearingM16x1.5x80200 Nm+180° (1*)
Gearbox flange, first tighten to 10 Nm, then crosswise to the specified torqueM8x48
M10x52
M10x23
40 Nm
70 Nm
70 Nm
Intermediate shaft to support bracketM8x2520 Nm
Support bracket to the cylinder blockM8x25first tighten to 5 Nm, then to 35 Nm

(1) When tightening the bolt, the vehicle should not stand on its wheels.

This article is available at russian, bulgarian, belarusian, ukrainian, serbian, croatian, romanian, polish, slovak, hungarian
The text has been checked: Kolesnikov Artem

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Previous articles
Disassembling the drive shaft
Parts and components of the drive shaft with CV joint VL107
Parts and components of the drive shaft with CV joint VL100
Installing the drive shaft
Removal the drive shaft
General description of drive shafts
Next articles


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