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LT 28 (1975-1991) LT 2D (1996-2003) Beetle (1960-1986) Caddy 3 (2003-2010)

Water pump — removal and installation (VW Lt 28)

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  • LT 28
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  • Cooling and heating
  • Water pump — removal and installation
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1. Drain the coolant (see section 2).

2. Remove the drive belt (see section 6).

3. Remove the radiator (see section 5).

4. Disconnect the expansion tank hoses from the intake manifold and thermostat housing and unscrew the tank support bracket bolts.

5. Remove the expansion tank.

6. Disconnect the water pump hoses, paying attention to the special spring on the lower hose that prevents it from twisting.

Photo 8.6. Disconnecting the water pump hoses.

Photo 8.6. Disconnecting the water pump hoses.


7. Loosen the bolts and remove the pulley from the water pump (see photo).

Photo 8.7. Removing the water pump pulley.

Photo 8.7. Removing the water pump pulley.


[The original text is available on the portal vwmanual]

8. Loosen the bolts and remove the pump from the front surface of the cylinder block. Remove the sealing gasket, which must be replaced with a new one.



9. If noise is heard when the pump shaft rotates, or if you have removed the pump due to a leaking shaft seal, the pump should be replaced. There are no repair kits for the pump available for sale.

10. The pump is installed in reverse order. Install a new gasket, lubricating it on both sides with sealant (see photo).

Photo 8.10. Installing the water pump.

Photo 8.10. Installing the water pump.


11. Tighten the drive belt.

12. Fill the cooling system with fluid.

This article is available at russian, bulgarian, belarusian, ukrainian, serbian, croatian, romanian, polish, slovak, hungarian
The text has been checked: Kolesnikov Artem

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Previous articles
Coolant Temperature Gauge and Sensor — general information
Drive belt — tensioning, removal and installation
Radiator — removal, repair and installation
Thermostat — removal, checking, and installation
A mixture of antifreeze and water
Cooling system — replacing coolant and flushing the system
Next articles
Heater — description
Heater — removal and installation
Cooling system — troubleshooting
Cooling System Specifications — 2.4l engine models
Draining the coolant, flushing the system and adding coolant (models with a 2.4L engine)
Thermostat — removal, inspection, and installation (2.4l engine models)


Similar articles from other manuals for VW cars:
Removal and installation the water pump Passat B4 (1988-1996)
Water pump — 1.1 and 1.3L engines Golf 2 (1984-1993, petrol)
Checking the fuel pump Polo 3 (1995-2003)
Removal and installation the water pump (petrol engine) Touareg 1 (2002-2006)
Removal and installation the cooling system pump Tiguan 1 (2007-2015)
Removal and installation the water pump Sharan 1 (1995-2000)
Windshield Washer Water Pump — Checking and Replacing Transporter T4 (1990-2003)
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Caddy 3 
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