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LT 28 (1975-1991) LT 2D (1996-2003) Beetle (1960-1986) Caddy 3 (2003-2010)

Vacuum booster — removal and installation (VW Lt 28)

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  • Vacuum booster — removal and installation
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Figure 9.28. Brake booster and mounting bracket.

Figure 9.28. Brake booster and mounting bracket.


1. The vacuum booster is mounted together with the master brake cylinder. It is recommended to disconnect the brake master cylinder fasteners as described in Section 9, and then remove the vacuum booster and master cylinder together as a single structure.

2. Disconnect the booster arm from the pedal arm by removing the mounting pins.

3. Disconnect the vacuum hose from the appliance.

4. Loosen and remove the nuts that hold the booster to the mounting bracket and remove the booster together with the master cylinder.

5. Disconnect the master cylinder from the booster.

6. If the amplifier is faulty or does not work, it should be replaced entirely, because with the exception of changing the air filter (see Section 3), it is impossible to purchase spare parts for it separately.

7. When installing a new vacuum booster, make sure that the projection of its lever corresponds to that shown in Figure 9.29. and adjust its length if necessary by loosening the fork lock nut and turning the fork.

[The original article is available at: VWmanual.ru]

Figure 9.29. Brake booster lever adjustment diagram. a = 114.0 mm

Figure 9.29. Brake booster lever adjustment diagram. a = 114.0 mm


8. Installation is carried out by performing the above steps in reverse order. Bleed the entire brake system after completing the work as described and Section 12.

This article is available at russian, bulgarian, belarusian, ukrainian, serbian, croatian, romanian, polish, slovak, hungarian
The text has been checked: Kolesnikov Artem

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Previous articles
Hydraulic system — bleeding
Flexible and rigid hydraulic lines — inspection and replacement
Pressure regulating valve — checking and adjustment
Master Brake Cylinder — removal, overhaul and installation
Rear wheel cylinder — removal, overhaul and installation
Rear brake pads — inspection and replacement
Next articles
Handbrake — adjustment
Handbrake cable replacement
Brake pedal — removal and installation
Troubleshooting — brake system
Pressure regulating valve — regulation
Brake discs and wheel hubs — modifications from april 1981


Similar articles from other manuals for VW cars:
Checking the vacuum limiter (Pulldown) Passat B3 (1988-1993)
Brake booster vacuum — check Golf 5 (2003-2008)
Brake master cylinder and brake booster Polo 3 (1995-2003)
Removal and installation the brake booster diaphragm stroke… Touareg 1 (2002-2006)
Brake booster vacuum pump Tiguan 1 (2007-2015)
Removal and installation a vacuum booster on a car with ABS Sharan 1 (1995-2000)
Air filter and vacuum connections of the carburetor 34 PICT Transporter T3 (1979-1992)
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