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LT 28 (1975-1991) LT 2D (1996-2003) Beetle (1960-1986) Caddy 3 (2003-2010)

Removal and installation the shock absorber strut (VW Caddy 3)

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  • Volkswagen
  • Caddy 3
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  • Car suspension
  • Removal and installation the shock absorber strut
            0


Contents: Removal ↓ Installation ↓

Removal



1. Loosen the hub bolt.

Caution: The vehicle must not stand on its wheels. Once the bolt is loosened, the wheel bearing may be damaged by the weight of the vehicle.


2. Remove the wheel.

3. Unscrew the stabilizer bar (arrow) from the shock absorber bar.

3. Unscrew the stabilizer bar (arrow) from the shock absorber bar.


4. Disconnect the wheel speed sensor wires from the shock absorber strut.

5. Unscrew the nuts (arrows).

5. Unscrew the nuts (arrows).


6. Disconnect the triangular lever from the ball joint and, accordingly, from the steering knuckle.

7. Remove the drive shaft from the wheel hub.

8. Tie the drive shaft to the body.

Caution: The drive shaft must not hang downwards, as this will damage the inner joint.


9. Screw the ball joint to the wishbone.



10. Using a jack, push the steering knuckle upwards.

10. Using a jack, push the steering knuckle upwards.


11. Remove the strut mounting bolt in the steering knuckle (arrow).

11. Remove the strut mounting bolt in the steering knuckle (arrow).


12. Insert the spacer (1) into the slot in the steering knuckle and, by turning it, widen the slot in the steering knuckle. In this case, you should press the brake disc with your hand in the direction of the shock absorber strut. Otherwise, the shock absorber strut may become misaligned in the steering knuckle hole.

12. Insert the spacer (1) into the slot in the steering knuckle and, by turning it, widen the slot…


13. Lower the jack pressing the triangular lever and remove the steering knuckle from the shock absorber.


14. Tie the steering knuckle to the console with wire (subframe).

15. Remove the jack from under the steering knuckle.

Caution! The jack should not be left under the vehicle longer than necessary.


16. Remove the water drainage box on the front wall.

17. Loosen the hex bolts of the upper shock absorber support (arrows) and remove the shock absorber strut.

17. Loosen the hex bolts of the upper shock absorber support (arrows) and remove the shock absorber…


Installation



1. Install the shock absorber strut, making sure that both arrows (arrows) are directed parallel to the longitudinal axis of the vehicle.

1. Install the shock absorber strut, making sure that both arrows (arrows) are directed parallel to…


2. Tighten the upper shock absorber support bolts (arrows).

2. Tighten the upper shock absorber support bolts (arrows).


3. Using a jack, lift the steering knuckle upwards.

4. Insert the shock absorber strut into the hole in the steering knuckle,

5. Remove the support wire from the steering knuckle (see figure VC5.012).

6. Carefully raise the steering knuckle with a jack until the mounting bolt (arrow) can be installed.

6. Carefully raise the steering knuckle with a jack until the mounting bolt (arrow) can be…


7. When lifting, press the brake disc towards the shock absorber strut. Otherwise, the shock absorber strut may become skewed in the 8th hole of the steering knuckle.

8. Remove the spacer.

9. Tighten the steering knuckle mounting bolt (arrow).

10. Remove the jack from under the car.

11. Unscrew the nuts (arrows).

12. Pull the steering knuckle outward and insert the drive shaft into the wheel hub. In this case, you need to ensure that the boot is not damaged.

13. Screw the ball joint installed on the steering knuckle to the wishbone.

13. Screw the ball joint installed on the steering knuckle to the wishbone.


Further installation is carried out in reverse order.

This article is available at russian, bulgarian, belarusian, ukrainian, serbian, croatian, romanian, polish, slovak, hungarian
The text has been checked: Kolesnikov Artem

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Previous articles
Steering knuckle assembly with hub
Tightening torques for fasteners of front suspension components and assemblies
Removal and installation the ball joint
Checking the condition of ball joints
Setting the suspension to a position corresponding to the curb weight
Removal and installation the subframe
Next articles
Rear suspension repair
Tightening torques for threaded connections in the rear suspension


Similar articles from other manuals for VW cars:
Removal and installation the front shock absorber strut Passat B3 (1988-1993)
Installing the shock absorber strut on the supports Golf 1 (1974-1984, diesel)
Shock absorber strut Polo 3 (1995-2003)
Removal and installation the shock absorber strut Touareg 1 (2002-2006)
The structure of the shock absorber strut Tiguan 1 (2007-2015)
Coil spring and shock absorber Sharan 1 (1995-2000)
Throttle body Shock Absorber Transporter T4 (1990-2003)
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