English Русский
Български
Беларускі
Український
Српски
Hrvatski
Română
Polski
Slovenský
Magyar
  |  Articles  |  Sitemap  |  Contacts  |    |
Car maintenance Ford Car maintenance Hyundai Car maintenance Chevrolet Car maintenance BMW Car maintenance Audi Car maintenance Opel Car maintenance AvtoVAZ
VWmanual.ru
 
 
 
 
 
 
 
 
Main   Passat   Golf   Polo   Touareg   Tiguan   Sharan   Transporter   Others  
LT 28 (1975-1991) LT 2D (1996-2003) Beetle (1960-1986) Caddy 3 (2003-2010)

Checking pistons and cylinders (VW Caddy 3)

  • Main
  • Volkswagen
  • Caddy 3
  • Petrol engines 1.4 l
  • Engine repair
  • Checking pistons and cylinders
            0


Contents: Checking the pistons ↓ Checking the cylinder diameter ↓

Checking the pistons



The measurement should be taken approximately 12 mm from the bottom edge, at a right angle to the axis of the piston pin. Maximum permissible deviation from the nominal size: 0.04 mm.

Nominal size: see table below.

Nominal size: see table below.


Checking the cylinder diameter



To check, measurements should be taken at three levels along two mutually perpendicular diameters in the transverse (A) and longitudinal (B) directions.

Deviations from nominal dimensions: no more than 0.08 mm.

Note: The cylinder bore measurement must not be performed with the cylinder block mounted on a tilting stand as this may result in measurement errors.


Note: The cylinder bore measurement must not be performed with the cylinder block mounted on a…


Piston and cylinder dimensions



Piston diameter*Inner diameter of cylinders
Nominal size76,470 mm75.51 mm
1st repair size76,720 mm76.76 mm
2nd repair size76,970 mm77.01 mm

* When measured approximately 12 mm from the bottom edge of the piston perpendicular to the axis of the piston pin.

This article is available at russian, bulgarian, belarusian, ukrainian, serbian, croatian, romanian, polish, slovak, hungarian
The text has been checked: Kolesnikov Artem

Share information:

Previous articles
Checking the clearance between the piston ring and the groove in the axial direction
Checking the thermal clearance in the joints of piston rings
Disassembly and assembly of pistons and connecting rods
Pressing the flange with the toothed ring onto the crankshaft
Removal and installation the rear cylinder block cover
Removal and installation the front and rear crankshaft covers
Next articles
Removal and installation the cylinder head
Disassembly and assembly of the cylinder head
Checking the deformation of the cylinder head mating plane
Notes on the specifics of cylinder head disassembly and assembly work
Valve mechanism repair
Fixing both camshaft toothed pulleys


Similar articles from other manuals for VW cars:
Checking the compression in the engine cylinders Passat B5 (1996-2005)
Checking the compression in the engine cylinders Golf 4 (1997-2004)
Checking the levels of the main working fluids Polo 3 (1995-2003)
Checking pistons, piston rings and cylinder diameter Touareg 1 (2002-2006)
Checking the operation of the intake manifold flap Tiguan 1 (2007-2015)
Checking pistons and connecting rods Sharan 1 (1995-2000)
Checking the compression in the cylinders Transporter T4 (1990-2003)
Link to this page in different formats


Visitor comments


No comments yet


How much will 17 + 29 =

       



Caddy 3 
  • General information
  • User manual
  • Daily care
  • Maintenance
  • Petrol engines 1.4 l
  • Engine repair
  • Cooling and lubrication system
  • Power and exhaust system
  • Petrol engines 1.6 l
  • Engine repair
  • Cooling and lubrication system
  • Power and exhaust system
  • Diesel engines
  • Engine repair
  • Cooling and lubrication system
  • Power and exhaust system
  • Transmission
  • Mechanical gearbox 0AH
  • Mechanical gearbox 0A4
  • Drive shafts
  • Chassis
  • Car suspension
  • Steering
  • Brake system
  • Body and wiring diagrams
  • Interior and exterior
  • Electrical circuits
Beetle 
  • General information
  • Maintenance
  • Power unit
  • Engine repair
  • Cooling and lubrication system
  • Supply system
  • Exhaust system
  • Transmission
  • Clutch
  • Car gearbox
  • Chassis
  • Front suspension
  • Rear suspension
  • Steering
  • Brake system
  • Wheels and tires
  • Body
  • Exterior
  • Electrical equipment
  • Equipment and devices
  • Power devices
  • Electrical circuits
LT 2D 
  • General information
  • User manual
  • Maintenance
  • Power unit
  • Petrol engines 2.3 l
  • Diesel engines 2.5 l
  • Diesel engines 2.8 l
  • Injection system (diesel 2.8 l)
  • Transmission
  • Clutch
  • Manual gearbox
  • Differential
  • Chassis
  • Car suspension
  • Steering system
  • Brake system
  • Body
  • Body elements
  • Heating system
  • Electrical equipment
  • Equipment and devices
  • Electrical circuits
LT 28 
  • General information
  • Maintenance
  • Power unit
  • Petrol engines 2.0L
  • Petrol engines 2.4L
  • Diesel engines
  • Cooling and heating
  • Fuel and exhaust system
  • Ignition system
  • Transmission
  • Clutch
  • Car gearbox
  • Cardan shaft
  • Rear axle
  • Chassis
  • Brake system
  • Car suspension
  • Steering system
  • Body
  • Body elements
  • Doors, locks and windows
  • Electrical equipment
  • Power devices
  • Equipment and devices
  • Electrical circuits
VWmanual.ru © 2016-2026 | Mobile version | News and articles | Sitemap: EN BG BY UA RS HR RO PL SK HU | Write message | Site search
Passat B2 • Passat B3 • Passat B4 • Passat B5 • Passat B6 • Golf 1, diesel • Golf 1, petrol • Golf 2, petrol • Golf 2 • Golf 3 • Golf 4 • Golf 5 • Polo 3 • Polo 4 • Touareg 1 • Tiguan 1 • Sharan 1 • Transporter T3 • Transporter T4 • LT 28 • LT 2D • Beetle • Caddy 3 •
Our website uses cookies to ensure functionality and convenience.