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LT 28 (1975-1991) LT 2D (1996-2003) Beetle (1960-1986) Caddy 3 (2003-2010)

Replacing shock absorbers (VW Beetle)

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  • Beetle
  • Chassis
  • Front suspension
  • Replacing shock absorbers
            0


Contents: Removal ↓ Installation ↓

Removal



Raise the car and place it on supports, remove the wheel.

Loosen the shock absorber mounting nut on the lower control arm.

To avoid damaging the shock absorber, compress the upper control arm using a suitable tool. You can…


To avoid damaging the shock absorber, compress the upper control arm using a suitable tool. You can also place a jack under the lower support arm and slightly lift the arm.

Unscrew the upper shock absorber mounting nut and remove the shock absorber.

To release the nut, pull the buffer off and hold it with coolant pump pliers (if necessary).


To release the nut, pull the buffer off and hold it with coolant pump pliers (if necessary).

If the nut does not unscrew, tighten the buffer and unscrew the shock absorber piston rod as shown…


If the nut does not unscrew, tighten the buffer and unscrew the shock absorber piston rod as shown in the figure.



Replace the worn buffer. To do this, unscrew the rod as shown in the figure.


Replace the worn buffer. To do this, unscrew the rod as shown in the figure.

Installation



Before installation, check the shock absorber (see section "Removal, installation and inspection of shock absorbers and coil springs").

Install the shock absorber and slide it from below onto the rod. Place the spacer washer. Tighten the nut.

Caution! When replacing the shock absorber, install a new rubber cushion with the edge facing up.


Install the upper rubber cushion with the side from below, install the cushion plate and tighten the shock absorber mounting nut to a torque of 20 Nm (2.0 kgfm).

Remove the spring compressor or jack, install the wheel, lower the vehicle and tighten the wheel bolts to 130 N⋅m (13.0 kg⋅cm).

The information is presented on the website [VWmanual.ru]

This article is available at russian, bulgarian, belarusian, ukrainian, serbian, croatian, romanian, polish, slovak, hungarian
The text has been checked: Kolesnikov Artem

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Previous articles
Removal and installation steering knuckles
Front suspension with torsion bars
Removal, installation and inspection of shock absorbers and coil springs
Removal and installation shock absorbers
Shock absorber strut — design description
Front suspension on shock absorber struts
Next articles
Removal and installation of brake drums, discs and hub bearings
Front wheel brakes
Checking and adjusting the play of wheel hub bearings


Similar articles from other manuals for VW cars:
Replacing the rear suspension air shock absorbers Passat B4 (1988-1996)
Replacing shock absorbers Golf 1 (1974-1984, petrol)
Replacing incandescent lamps Polo 3 (1995-2003)
Replacing the crankshaft oil seal on the vibration damper side Touareg 1 (2002-2006)
The structure of the shock absorber strut Tiguan 1 (2007-2015)
Removal and installation shock absorbers Sharan 1 (1995-2000)
Replacing rubber wiper blades Transporter T4 (1990-2003)
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