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Polo 3 (1995-2003) Polo 4 (2001-2009)

Removal and installation the coolant pump (petrol engines) (VW Polo 4)

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  • Removal and installation the coolant pump (petrol engines)
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Contents: 1.2 L petrol engine, 1.4 L FSI engine ↓ 1.4L petrol engine, except FSI engine ↓

1.2 L petrol engine, 1.4 L FSI engine



Removal



Drain the coolant, see the relevant chapter.

Remove the poly V-belt.

Remove the coolant pump belt pulley mounting bolts.

Loosen the coolant pump mounting bolts and remove the pump from the cylinder block.

Caution: Do not separate the integrated coolant pump seal from the pump. If damaged or leaking, replace the pump assembly with the seal.


Installation



Insert the coolant pump into the cylinder block and tighten the mounting bolts to a torque of 25 Nm.

Tighten the coolant pump belt pulley mounting bolts to a torque of 20 Nm.

Install the poly V-belt.

Fill with coolant, see the relevant chapter.

1.4L petrol engine, except FSI engine



Removal



Caution: Before removing the coolant pump, cover the toothed belt with a cloth to prevent leaking coolant.

Drain the coolant, see the relevant chapter.

Remove the timing belt.

Remove the timing belt.


The information is available on the website: www.VWManual.ru

Unscrew bolt "5" and remove guide roller "6".

Unscrew bolts "1" and "4", remove the rear cover "2" of the toothed belt and take out the coolant pump "3".



Caution: Do not separate the integrated coolant pump seal from the pump. If damaged or leaking, replace the pump assembly with the seal.


Installation



Insert the coolant pump "3" into the cylinder block and tighten the rear toothed belt cover by hand with bolts "4". Then tighten the mounting bolts "4" to 20 Nm and tighten bolt "1" to 10 Nm.

Install guide roller "6" and bolt "5" and tighten to 50 Nm

Install the timing belt.

Fill with coolant, see the relevant chapter.

This article is available at russian, bulgarian, belarusian, ukrainian, serbian, croatian, romanian, polish, slovak, hungarian
The text has been checked: Semenova Anna

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Previous articles
Checking the thermostat of a diesel engine
Removal and installation the thermostat
Replacing the coolant
Antifreeze
Coolant circulation
Oil pump/oil pan
Next articles
Removal and installation the coolant pump (diesel engines)
Removal and installation the radiator
Diagnostics of cooling system faults


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Polo 4 
  • General information
  • User manual
  • Maintenance
  • Power unit
  • Engine repair
  • Cooling and lubrication system
  • Control system
  • Injection system (diesel)
  • Supply system
  • Exhaust system
  • Chassis
  • Front suspension
  • Rear suspension
  • Steering
  • Wheels and tires
  • Brake system
  • Body
  • Interior
  • Exterior
  • Electrical equipment
  • Equipment and devices
  • Wiper system
  • Lighting system
  • Electrical circuits
Polo 3 
  • General information
  • User manual
  • Maintenance
  • Power unit
  • Petrol engines 1.4 and 1.6
  • Petrol engines 1.4 (V16)
  • Petrol engines 1.6 and 1.8
  • Diesel engines 1.7 and 1.9
  • Diesel engines 1.9 D and TD
  • Transmission
  • Mechanical gearbox 085
  • Mechanical gearbox 020/02K
  • Chassis
  • Front suspension
  • Rear suspension
  • Steering
  • Brake system
  • Body
  • Exterior
  • Interior
  • Electrical equipment
  • Equipment and instruments (until 2000)
  • Equipment and instruments (after 2000)
  • Electrical circuits
  • Wiring diagrams (petrol)
  • Wiring diagrams (diesel)
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