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LT 28 (1975-1991) LT 2D (1996-2003) Beetle (1960-1986) Caddy 3 (2003-2010)

Pistons and connecting rods (VW Lt 2d)

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The pistons and connecting rods are shown in the figure 4.36. The dimensions of the pistons and piston ring clearances are given in Table 4.5. Checking the piston ring clearances is shown in the figure 4.37a,b.

Figure 4.36. Pistons and connecting rods: 1 - Piston rings; 2 - Retaining ring; 3 - Piston; 4 Upper…
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Figure 4.36. Pistons and connecting rods: 1 - Piston rings; 2 - Retaining ring; 3 - Piston; 4 Upper connecting rod bushing; 5 - Connecting rod; 6 Oil can; 7.9 - Bolts; 8 - Sealing washers; 10 - Spring fingers; 11 - Inserts; 12 - Cylinder block; 13 - Piston pin.


Figure 4.37a. Checking the piston ring thermal clearance.

Figure 4.37a. Checking the piston ring thermal clearance.


Figure 4.37b. Checking the piston ring clearance by height.

Figure 4.37b. Checking the piston ring clearance by height.




Table 4.5. Piston and piston ring clearance dimensions



The original text can be found at: VWmanual

ParametersCylinder diameter
Main diameter, mm93.000-93.022
Permissible wear93.082
ParametersNew ringPermissible wear
Piston ring thermal clearance
Upper compression ring, mm0.30-0.551.0
Lower compression ring, mm0.30-0.55
Oil scraper ring, mm0.30-0.50
Piston ring height clearance
Upper compression ring, mm0.085-0.090-
Lower compression ring, mm0.070-0.105-
Oil scraper ring, mm0.030-0.065-

This article is available at russian, bulgarian, belarusian, ukrainian, serbian, croatian, romanian, polish, slovak, hungarian
The text has been checked: Kolesnikov Artem

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Crankshaft
Checking and adjusting drive gears
Camshaft
Valve dimensions
Checking the axial clearance of the camshaft
Compression check
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Lubrication system
Checking the oil pressure and oil pressure sensor
Cooling system
Fuel pump
Checking and adjusting the fuel injection start point
Turbocharger with attached elements


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