Contents: Removal ↓ Installation ↓
Removal
Loosen the left rear wheel mounting bolts, lift the vehicle and place it on supports. Remove the wheel.
Loosen the clutch cable wing nut on the clutch release lever.
Remove the rubber cuff from the cable guide.
Press the cable guide out of the gearbox holder.
Remove the accelerator pedal and unhook the cable from it.
Remove the brake pedal push rod retainer.
Remove the return spring from the brake pedal.
Loosen the pedal support mounting bolts and remove the pedals together with the clutch cable, as well as the brake pedal pusher from the journal.
Remove the clutch cable.
Installation
Lubricate the cable with a general-purpose lubricant.
Insert the cable from the front into the frame tunnel. To do this, place the screw portion between your index and middle fingers and bring it through the frame tunnel opening to the clutch cable guide tube.
Place both fingers behind the inlet of the tube and insert the threaded part of the cable into the tube. Using your right hand, push the cable until its screw part is completely inserted into the tube. Then push the cable through completely.
The original can be seen on the portal: www.VWmanual.ru
Attach the clutch cable to the hook-shaped lever (it is located on the clutch pedal shaft), and on the pedal mechanism. Maintain the lever in a vertical position to prevent the cable from coming unhooked. Insert the pedal mechanism into the tunnel hole and secure it loosely with two bolts.
Install the brake pusher on the journal and tighten the two bolts that secure it. Install the brake pedal return spring and pushrod retaining ring.
Caution! The retaining ring must be installed correctly.
If the stop has been moved, adjust the pedal mechanism. Adjust the pedal stop (see arrow) so that the brake pedal has a free travel of about 5 mm.
Place the cable guide on the gearbox bracket. Pay attention to the correct installation of the rubber sealing cuff at the end of the guide.
Adjust the clutch pedal free play.
Check the cable guide deflection. Lubricate the wing nut and the screw portion of the cable with a general-purpose lubricant.
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