Always replace the front driveshaft mounting bolts.
A second mechanic is required to install the front final drive and attach the attachment bracket.
Install the connecting bolts with nuts 1-3 of the front final drive A on the bracket of mounted units B (rice. 3.155).
Raise the accessory bracket with the gearbox support.
Carefully install the vent tube A with the connecting nipple into the front final drive (rice. 3.153). In this case, the nipple must stand horizontally and be between the elevations on the body.
Insert axles 10-222A /11 into the hinges of the motor bracket on the right and left sides (rice. 3.147).
Install a piece of wood approx. 300 mm long into the axle brackets 10-222 A/11 (rice. 3.148).
In this case, the brackets should be directed backwards.
Tighten the axle clamps, for this, wooden blocks should be supported in the bracket of mounted units B.
Remove the stand for the engine and gearbox VAG 1383 A from under the bracket of mounted units.
Install the tip of the rolling jack in the rack for the engine and gearbox VAG 1383 A.
Install the stand for the engine and gearbox VAG 1383 A under the engine bracket and press lightly (rice. 3.149).
First unscrew the installed bolts 3 on the left and right of the engine bracket (rice. 3.151).
Install bolts 2 air or standard shock absorbers at the bottom of the steering arm.
Screw the connecting rod on the right and left 1 to the stabilizer.
Before screwing on the attachment bracket, check the internal profile of the rubber-metal bearing bushing (rice. 3.150).
Sleeve inner profile | |
quadrangular | After mounting the attachment bracket, check the wheel alignment |
round | With a crooked steering wheel, it is necessary to measure the wheel alignment angles |
Screw on the subframe.
If the wheel alignment has been checked, the bolts must be replaced.
Tighten the bolts to torque.
Remove the axles 10-222 A / 11 from the bracket of mounted units (rice. 3.149).
Install the universal joint in the steering gear and tighten bolt B to the torque.
If equipped, install screen A on the steering gear (rice. 3.145).
If available, install the cooling system pipes on the left side member 1. To do this, tighten the nut and holder (rice. 3.146).
Install the front driveshaft.
Install the screen, tighten the bolts with a torque of 10 Nm (rice. 3.39).
Connect cardan shafts and shafts to the flange.
Remove the VW 552 clamp.
Remove the front right and left fenders.
Check the transmission oil level in the front final drive
If equipped, install underbody protection under the front final drive.
Install the front wheels.
If necessary, after installation, check the alignment of the wheel angles.
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