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Touareg 1 (2002-2006)

Removal and installation the intake manifold (diesel engine) (VW Touareg 1)

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  • Removal and installation the intake manifold (diesel engine)
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Cars with engine letter designations AYH, BKW



The fuel pump must be removed.

Cars with BLE and BWF engines



The bypass cover with the EGR cooler must be removed.

Continuation of installation operations for all vehicles



The top part of the housing cover must be removed.

NOTE: The components shown here are for the second cylinder bank. They are mirror images of the components for the first cylinder bank.


[The information is available on the website: www.vwmanual.ru]

To remove the intake manifold without dismantling the fuel rail, it is necessary to completely remove the intake manifold bolts.

Fig. 2.290. Intake manifold components:

Fig. 2.290. Intake manifold components:
1 - cylinder head; 2 - seal; 3 - intake manifold; 4 - bolt 20 Nm; 5 - fuel rail; 6 - bolt 8 Nm + tighten by 1/4 turn (90°); 7 - sealing ring; 8 - connecting nipple; 9 - connecting nipple; 10 - glow plug, 15 Nm.

This article is available at russian, bulgarian, belarusian, ukrainian, serbian, croatian, romanian, polish, slovak, hungarian
The text has been checked: Tarasov Ivan

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Previous articles
Checking and adjusting the position of the pump-injector pistons (diesel engine)
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Removal and installation of the pump-injector (diesel engine)
Replacing the O-rings of the pump-injector (diesel engine)


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