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Sharan 1 (1995-2000)

Clutch release drive — design description (VW Sharan 1)

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  • Clutch release drive — design description
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The clutch release drive uses brake fluid, which is located in the same reservoir as the brake fluid.

Warning! Brake fluid is highly toxic, flammable and hygroscopic (absorbs moisture from the air) and destroys paintwork. Its effect can be neutralized with a large amount of cold water.


This reservoir is divided into two parts: one for the brake system and the other for the clutch release drive. These systems operate independently of each other.

The clutch release drive is hydraulic and consists of a pedal, master cylinder, pipeline, hose and slave cylinder. The clutch is released by the slave cylinder, which acts directly on the release bearing, unlike other models of cars of the companies "Volkswagen" and "Ford", where the slave cylinder drives the release bearing through a lever (fork).

Fig. 231. Position of the slave cylinder and release bearing on the inner side of the clutch housing

Fig. 231. Position of the slave cylinder and release bearing on the inner side of the clutch housing


The slave cylinder with the clutch release bearing is located inside the clutch housing (Fig. 231) on the primary shaft of the gearbox. A corrugated dust cover protects the slave cylinder and release bearing from dirt.



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Fig. 232. Parts of the clutch hydraulic drive: 1 - tank; 2 - supply hose; 3 - pedal block; 4 -…

Fig. 232. Parts of the clutch hydraulic drive: 1 - tank; 2 - supply hose; 3 - pedal block; 4 - clutch pedal; 5 - safety holder; 6 - push rod; 7 - bolt, 20 Nm; 8 - master cylinder; 9 - locking clamp; 10 - gasket, always replaceable; 11 - O-ring; 12 - hose/pipeline; 13 - bracket; 14 - bolt, 25 Nm; 15 - bracket on gearbox; 16 - nut, 20 Nm; 17 - bolt, 20 Nm; 18 - locking clamp; 19 - dust cap; 20 - gearbox; 21 - oil seal; 22 - O-ring, always replaceable; 23 - slave cylinder with release bearing; 24 - flange bolt, 11 Nm; 25 - corrugated cover; 26 - dust cap; 27 - Air bleed screw; 28 - union nut, 20 Nm; 29 - pipeline


The master cylinder 8 (Fig. 232) of the clutch with the reservoir 1 for the brake fluid is located next to the axis of the clutch pedal 4, on the left side, and is connected to the pedal by the pusher rod 6. When the clutch pedal is pressed, the pusher pushes the piston connected to it into the master cylinder. Due to this, pressure is created inside the master cylinder, which is transmitted through the hose to the working cylinder 23 of the clutch.

This article is available at russian, bulgarian, belarusian, ukrainian, serbian, croatian, romanian, polish, slovak, hungarian
The text has been checked: Tarasov Ivan

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Previous articles
Clutch installation
Checking the technical condition and checking the clutch
Removal the clutch
Clutch — design description
Next articles
Removal and installation the clutch slave cylinder
Removal and installation the clutch master cylinder
Bleeding the Clutch Hydraulic Drive
Possible clutch malfunctions


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Removal and installation the clutch release bearing with… Passat B2 (1981-1988)
Replacing the clutch release bearing (petrol) Golf 2 (1984-1993)
Clutch drive Polo 3 (1995-2003)
Design features of an off-road vehicle Touareg 1 (2002-2006)
Clutch hydraulic drive parts and components Tiguan 1 (2007-2015)
Bleeding air from the clutch drive Transporter T4 (1990-2003)
Hydraulic drive and clutch release mechanism LT 2D (1996-2003)
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