Contents: Removal ↓ Installation ↓
Removal
Remove the generator, see previous chapter.
Note: depending on the model, it is also possible to remove the voltage regulator with the generator installed.
Generator 1: Unscrew the protective cover "2" from the back of the generator, see figure N₂7-0195.
Unscrew the "arrow" screws and remove the relay-regulator by moving it backwards.
Replace the relay-regulator brushes if their length is 5 mm or less or if the length of the brushes differs by more than 1 mm. To do this, first unsolder the wire cores.
Check the contact rings for wear, if necessary, finely grind and polish (at a service station).
Clean the contact surfaces, check the tension of the contact springs and replace them if necessary.
Installation
Insert new brushes "A" and springs "B" into brush holder "C" and solder the connecting wires.
(The information is posted on this website: www.VWMANUAL.ru)
To prevent the solder from rising up the soldered wire when soldering a new brush, it must be grasped with tweezers.
Caution: As the solder spreads along the wire, it becomes hard, causing the brush to become unusable.
Insert the voltage regulator and screw it on securely.
After installation, check the ease of movement of the new brushes in the brush holder.
If necessary, tighten the generator protective cover.
Tighten the nuts
Install a generator, see previous chapter.
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