Front door/POLO
1 - pin of the upper hinge
2 - nut, 14 Nm
3 - corrugated cover
4 - bottom bolt (М8х28), 20 Nm + 90°
To remove the door, unscrew only this bolt at the lower hinge. The bolt is self-locking, so always replace.
5 - pillar A
6 - electrical plug connectors
7 - front door
Withdrawal
- Remove bellows -3- from A-pillar -5-.
- Unplug connectors -B- at A-pillar.
- Unscrew nut -2- from hinge pin -1- at upper hinge.
- Remove lower bolt -4- at lower joint. This requires a special slotted key, such as HAZET 2597, and a HAZET holder 6396.
Attention: To remove the door, unscrew only the lower bolt at the lower hinge.
- Lift the door up from the lower hinge and place it on the soft pad.
Installation
- Installation is carried out in reverse order.
- Tighten the new lower bolt -4- to 20 Nm, then turn it ¼ turn in the direction of tightening with a locked wrench (90°).
- Tighten nut -2- at upper pivot pin to 14 Nm.
- Close the door and check the gaps in the joints with adjacent parts. If necessary, adjust the door, see the relevant chapter above.
Note: The tailgate of the 5-door model is removed in the same way.
Door/IBIZA
The work steps for the IBIZA are carried out in the same sequence. Only at the upper hinge the bolt -2- turns out. When installing, the bolt is replaced with a new one and tightened with a torque of 30 Nm.
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