Contents: Front Brakes - 1.1L Engine (mm) ↓ Front brakes - engines…↓ Rear drum brakes (mm) ↓ Master Cylinder - Diameter (mm) ↓ Tightening torques for threaded…↓
Type - Dual-circuit, with diagonal circuit separation and servo amplifier
- front brakes - disc with VW MK 2, Teves or Girling calipers;
- rear brakes - drum
Front Brakes - 1.1L Engine (mm)
- Disc diameter - 239
- Minimum thickness of brake pads (including metal base) — 7
- Disc thickness - 10
- Maximum allowable disc runout is 0.06
- Caliper cylinder diameter - 44
- Free travel of the brake pedal is maximum 1/3 of the full pedal travel
Front brakes - engines 1.3/1.5/1.6/1.8 l (mm)
- Disc diameter - 239
- Thickness of the new disc:
- Standard (solid) - 12
- For injection models (ventilated) — 20
- Minimum allowable disc thickness:
- Standard (solid) - 10
- For injection models (ventilated) — 18
- Minimum thickness of brake pads (including metal base) — 7
- Caliper cylinder diameter:
- Teves/Girling — 44
- VW Mk2 — 48
Rear drum brakes (mm)
- Type - Manual or automatic adjustment, drum type
- The diameter of the new drum is 180
- Maximum permissible drum diameter is 181
- Pad width - 30
- Minimum thickness of the pad (including metal base) — 5
- Wheel cylinder diameter:
- Standard — 14.29
- For models with automatic transmission and fuel injection system - 17.46
Master Cylinder - Diameter (mm)
- Engines 1.1 l - 17.46
- Engines 1.3/1.5/1.6/1 8 l — 20.64
Tightening torques for threaded connections (kgm)
- Fastening the caliper to the steering knuckle:
- Regular bolts - 6.0
- Slotted Head Bolts - 7.0
- Caliper Housing Guide Bolts - 4.5
- Mounting the servo amplifier to the bracket - 1.0
- Mounting the master cylinder to the servo amplifier - 1.5

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