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Transporter T3 (1979-1992) Transporter T4 (1990-2003)

Diagnostics of diesel fuel injection system faults (VW Transporter T4)

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  • Transporter
  • Transporter T4
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  • Diagnostics of diesel fuel injection system faults
            0


Test conditions: startup errors are excluded; the fuel tank is full, the mechanical part of the engine is in good working order, the battery is charged, the starter rotates at the required speed.

Caution! Before unscrewing the fuel lines, clean them with a cold cleaning agent.


Cause
Method of elimination
The engine does not start or starts poorly
The engine does not warm up Check the heating system
No voltage at the traction switch Connect the voltage indicator to the traction switch, turn off the ignition. The LED should light, otherwise find and fix the break
The electromagnetic traction switch is loose and faulty Check the reliability of the ignition switch fastening and ground contact. Alternately turn the ignition on and off, while the traction switch should click
Fuel supply faulty Check the fuel supply
Fuel lines are kinked, clogged, leaky, porous Clean the fuel lines
The fuel filter is clogged Replace the fuel filter
In winter: ice in the filter and fuel lines Roll the car into a heated garage and warm up the engine
Fuel tank ventilation does not work. Fuel mesh filter in the fuel tank is dirty Clean the filter
The fuel supply start is knocked down Check and adjust the feed start
The injectors are faulty Check the injectors, unscrew the union nuts in sequence and check the operation of the cylinders
The fuel injection pump is faulty As a test, install a new fuel injection pump
The engine runs jerkily at idle, when starting off
Idle speed is adjusted incorrectly Adjust idle speed
The gas supply drive is jammed Restore ease of movement, adjust
Loose fuel lines at the fuel pump or fuel filter Replace fuel lines, secure with clamps, tighten hollow bolts
The support plate has weakened, cracked or worn out (rear mount) or console (front mount) Fuel injection pump Check the base plate or console
The hollow bolts of the fuel supply and return lines are reversed Install the hollow bolts correctly. The fuel return line hollow bolt is fitted with a return flow restrictor and is marked "OUT" on a hex head
Too high fuel consumption
The air filter is dirty Replace the filter element
The fuel supply system is leaking Check all fuel lines by visual inspection (feed, return and injection), fuel filter and injection pump
The fuel return line is clogged Blow out the return line from the injection pump to the fuel tank. Replace the bypass throttle in the hollow bolt of the fuel return line
Idle speed and maximum speed are too high Adjust the speed

This article is available at russian, bulgarian, belarusian, ukrainian, serbian, croatian, romanian, polish, slovak, hungarian
The text has been checked: Orlov Dmitry

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Previous articles
Turbocharging system — design description
Operation of vehicles equipped with a catalytic converter
Checking the start of injection pump supply
Injectors — removal, inspection and installation
Sealing of fuel injection pump connecting fittings
Checking and adjusting idle speed and maximum speed
Next articles


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Transporter T4 
  • General information
  • User manual
  • Maintenance
  • Power unit
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  • Fuel system (petrol)
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Transporter T3 
  • General information
  • Maintenance
  • Petrol engines
  • Engine repair
  • Lubrication system
  • Cooling system
  • Power and exhaust system
  • Carburetor 34 PICT
  • Carburetors 2E3 and 2E4
  • Fuel injection system
  • Ignition system
  • Diesel engines
  • Engine repair
  • Lubrication system
  • Cooling system
  • Power and exhaust system
  • Transmission
  • Clutch
  • Car gearbox
  • Chassis
  • Front suspension
  • Rear suspension
  • Steering
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  • Body and interior elements
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  • Electrical equipment
  • Lighting system
  • Equipment and devices
  • Power devices (diesel)
  • Power devices (petrol)
  • Wiring diagrams (diesel)
  • Wiring diagrams (petrol)
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